203e - Partial: Injectors Flashcards

1
Q

What three main components make up a fuel injector?

A
  • Nozzle holder
  • Nozzle assembly
  • Retaining nut

203e pg. 27

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2
Q

What is the role of the intermediate plate in an injector?

A

Aligns the nozzle assembly with the nozzle holder.

203e pg. 28

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3
Q

What sets the injector cracking pressure?

A

Spring tension

203e pg. 28

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4
Q

How is an injector internally lubricated and cooled?

A

By a designed amount of fuel leakage.

203e pg. 28

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5
Q

What two components make up an injector nozzle assembly?

A
  • Nozzle Body
  • Needle valve

203e pg. 29

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6
Q

The injector needle valve is opened by _______ pressure and closed by _______ pressure.

A

Opened by hydraulic pressure.
Closed by spring pressure.

203e pg. 29

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7
Q

Does it require more or less hydraulic pressure to unseat the injector needle valve than it does to hold it open?

A

Requires more pressure to unseat the needle valve. Less pressure to hold it open.

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8
Q

What type of injectors do direct injection engines use?

A

Multi-hole injectors.
Opening pressure 2500-5000 psi

203e pg. 29

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9
Q

What cracking pressure variance is acceptable between injectors on an engine?

A

50psi

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10
Q

What type of injector is used on indirect injection engines?

A

Pintle

Cone spray pattern.
1400-2500 psi cracking pressure.

203e pg. 30

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11
Q

What is injector nozzle dribble?

A

When fuel continues to drip out of the injector tip after the injection process has finished.

203e pg. 31

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12
Q

What is used with an injector to seal in combustion gases and promote heat transfer?

A

Soft metal washer.

203e pg. 32

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13
Q

What could cause high carbon buildup on an injector nozzle?

A

High heat from:
- engine overloading
- high coolant temperatures
- poor sealing at the washer which limits ability to cool

203e pg. 33

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14
Q

What problems would water in the fuel cause for an injector?

A
  • Corrosion
  • Enlarge nozzle holes
  • Higher injection pressure as water is more dense than diesel

203e pg. 34

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15
Q

Why are injection lines the same length?

A

Ensures that an equal volume of fuel is in each line to prevent injection delay from one cylinder to another.

203e pg. 37

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16
Q

What should be used to check for leaks around high-pressure fuel lines?

A

A piece of clean cardboard. Not your hand.

203e pg. 38