exam 2 Flashcards
Fun fact
-over how many sq yards of carpet are installed annually
1.5 billion
what percent of floors in the US both comm. and res. are covered with carpet
over 70%
few materials can compete with carpets whats
acoustical, thermal or aseptic characteristics
natural carpet fibers
- wool
- silk
- linen
- cotton
- sisal
- abaca
- jute
- seagrass
- coir
wool (pros+cons)
pros: can be soft , resilient, easily bleached/dyed, naturally stain resistant (not proof), natural flame resistant, ages well
cons: expensive compared to other fibers, subject to static electricity
silk (pros+cons)
pros: great luster, naturally flame resistant
cons: even more expensive than wool, not resilient or durable enough for commercial use, dry clean only
Linen (pros+cons)
pros: strong, can have luster, dyes well
cons: can’t be cleaned with water (flatten and mat) not flame resistant
cotton (pros+cons)
pros: soft and dyeable
cons: subject to wear, will stain easily , not flame resistant must be cleaned per manufactures instructions
Sisal, Abaca, Seagrass, Jute, Coir (flat woven, no pile) (pros+cons)
pros: can be dyed but typically stay natural
cons: poor resilience, brown with sunlight, subject to pests, degraded/stained by water, can be prickly
synthetic carpet fibers
nylon, polypropylene aka olefin, acrylic, polyester
nylon (pros+cons)
pros: most durable fiber for abrasion resistance, resists: mildew, moths, mold, waterborne stains
cons: said to ugly out before it wears out, subject to static electricity
polypropylene (pros+cons)
pros: good stain/fade resistance, durable against abrasions, inexpensive
cons: flattens in high traffic areas, affinity to oil borne stains
acrylic (pros+cons)
pros: soft, resilient, resistant to fading
cons: low abrasion and can pill
polyester (pros+cons)
pros: soft, dyes well, resists fading
cons: poor resilience/ crushing (needs very high density yarns to overcome)
construction methods
-BCF
-staple fiber
-tufting
-weaving
not as important to know:
-fusion
-knitting
-needle punched
-flocking
BCF
bulk continuous filament, (nylon and Olefin) long filaments of fiber that are piled together to form continuous strands
staple fiber
(polyester, wool, cotton, some nylon) yarns that are produced in short lengths spun and twisted together to form long threads of yarn tufted into carpets
-can shed carpet fibers for a period of time after installation notices after vacuuming
tufting
yarns are pulled through a primary backing and stabilized a secondary backing (most common for residential and commercial)
weaving
simultaneous construction of the face and backing (preferred for high traffic areas but expensive)
tufting terms
- loop pile (level loop, multi-level loop)
- cut pile (velvet plush, saxony, frieze)
- cut loop (islands)
gauge
distance between the needles
stitch rate or stitches per inch
number of times per inch a stick occurs
pile height
the length of the tuft from the backing to the tip
face, ounce weight
the weight go the carpet fiber per square yard of carpet as measured in ounces
density
how closely together the fibers are tufted into the carpet backing
modular tiles
- typically cut from broadloom carpet with PVC backing
- typically 18”x36”
- easy replacement
- may be installed with adhesive, peel and stick, loose laid, or set with release adhesive
- backing is a moisture barrier between the pile yarn and subfloor
dyeing methods
-pre-dyed solution dyeing stock dyeing skin dyeing space dyeing -post-dyed beck piece continuous printing differential
solution dyeing
pre-dyed
soup that the synthetic fibers are made from is colored before materials is extruded into fiber, locks in color
stock dyeing
pre-dyed
fiber dumped into a vat and dyed before made into yarn
skin dyeing
pre-dyed
yarns are dyed, expensive
space dying
pre-dyed
random color distribution, yarn is wound and printed with three colors in stripes, multicolor
beck dyeing
post-dyed
dyed after tufting but before other finishing processes
piece dyeing
post-dyed
goods are dyed after the 2nd backing is applied, common for less dense carpet (residential)
continuous
post-dyed
rinsed and passed under dye applicator most common for solids
printing
post-dyed
sprayed with colors from ink jet printers
differential
post-dyed
yarn has been spun or chemically treated to react to dye differently and a dye bath is used
carpet baking
two types
- primary: the basking the tufts are inserted into, can be made of jute, cotton, synthetics. most common is polypropylene
secondary: a puddle of latex is poured and spread across the back of the primary backing and a secondary backing is applied to give the carpet dimensional stability
carpet padding
the firming the padding the less strain the carpet backing will have to endure
- the softer padding the less crushing will occur on the face of the carpet
- always check with manuf. recommendations
types of carpet padding
- rebond
- waffle rubber
- slab rubber
- foam
- fiber
rebond carpet padding
- most common
- may be made from scraps of high density foams left over from furniture making
- then chopped and bonded together
- comes in various thickness and density
- density is measured in pounds per cubic ft
waffle rubber carpet padding
- the waffle part of the padding gives it a thickness that is mostly air
- too soft for many of todays carpet s
- rubber can break down with use
slab rubber carpet padding
- does not contain bid ripples of air
- will resist furniture crushing for longer periods of time
foam carpet padding
- made from urethane foam
- comes in various types of density an thickness
- dense pads provide good support and less dense feels more cushy under feet
- can be new or recycled
- can be low VOC frothed foam
fiber carpet padding
- made from jute, hair, synthetic fiber or recycled textile fiber
- fiber is felted
- expensive
- low toxicity
installing carpets
wall to wall carpet installation requires cutting and seaming diagrams before cuts can be made to the carpet roll
tackless installation
- thin strips of wood with rows of small rings are nailed or glued around the perimeter of the area to be carpeted
- padding is laid down and the carpet is stretched to the prongs
- most common in residential
glue down installation
- carpet with or without padding is glued directly to floor
- double glue down means carpet is glue to pad and pad is to the floor
- can be used in areas such as gym where equipment with be moved frequently
carpeting on stairs
hollywood: hits every part of step and riser
waterfall: stretches and does hit every part of riser
installing carpet tile
- may be loose laid or glued down
- the designer needs to specify positioning and arrangement of tiles. check with manuf.
- avoid skinny slivers at perimeter
installation formats for carpet tiles
ashlar brick diagonal monolithic quarter turn random
floating the floor underneath with a cement type of product is the best solution to have a level surface
true
sequence to installing carpet
- carpet is selected
- scaled plans are sent to the supplier whom you a requesting a bid from (from the designer/arch., client or general contractor)
- the supplier estimates the yardages and labor charges if they will also sin tall the goods. they will need the width, repeat and match
- installer with all need to know
- have to move furn.?
- tough to fit large rolls into space
- radiant heated floor system?
- adjacent flooring thicker resulting in ramping or floating floor?
- is subfloor needs patched/reparied, leveled, or sealed?
flammability pill test
carpet should self extinguish if something burning falls on it
flammability radiant panel
carpet is burned under a flame under controlled conditions
smoke density
smoldering carpet produces more smoke than burning carpet
tuft bind
the amount of force required to pull out a loop
delamination
the amount of force needed to separate the primary backing from the secondary backing
abrasion
fuzzing, pilling, and abrasion test are preformed
dry breaking strength
pounds of pressure before a yarn ruptures
colorfastness
measured for effects of light, color rubbing off, cleaning agents, ozone, acid and gas fumes
static electricity
commercial carpet should not exceed 3 kilovolts and residential 5 k. special equipment may require less