it Flashcards
how much concrete used pp py
1 tonnes
concrete consists of
binder and filler
cement, water, fine and coarse aggregate
mortar consists of
cement, water, fine aggregate
grout consists of
cement, water, fine aggregates, small coarse aggregates
benefits of concrete
high compressive strength durable cheap can be cast on site and pre cast fire resistant
negatives of concrete
low strength to weight ratio
brittle
low tensile strength
volumetric instability
usual density of concrete
2400kg/m^3
Early cement types
Lime cement (non hydraulic) - harden upon drying, water resistance due to later reaction, Colloseum, Pont du Gard Volcanic ash (hydraulic) - Pantheon
Process of making Portland cement (dry)
Combine limestone, clay/silt in furnace at temperature 1400-1600 (usually rotary furnace) to create clinker
gypsum added to clinker
ground to produce powder
Composition of clinker
calcium silicates, calcium aluminates
Clay/silt vs ______
vs pure silica
Pure silica expensive
Pure silica takes more energy to react (2000)
Pure silica creates a cement with fewer impurities (aluminium oxides etc) therefore stronger cement
Location of cement factories
Close to limestone quarries
Process of making Portland cement (wet)
mix raw ingredients and add water to form a slurry - ensures good and mechanically easy mixing of limestone and clay/silts
high energies needed to dry out slurry and turn to clinker
amount of global CO2 emissions
5%
gypsum
controls setting rate of compounds in cement (so as to not cause differential heating or boiling water)
rate of reaction and heat release of C3S, C2S, C3A, C4AF
C3S - medium, medium
C2S - low, low
C3A - high, high
C4AF - medium, medium
Cement production controlled in NZ by
NZS3122
GP
general purpose
mostly Portland cement (<10% SCMs)
GB
general blended
Portland cement plus >10% SCMs
SR
sulphate resisting concrete
C3A < 5%
SL
shrinkage limited cement
HE
high early strength
increase C3S
decrease C2S
OR grind better, increase SA
LH
low heat
decrease C3S and C2S
increase C3A and C4AF
Water that can’t be used in cement making
water with dissolved solids water with suspended solids - chlorides - increase ROR, corrosion of steel - sulphates - decrease strength organic matter - leaves void pH < 3
Important qualities of aggregates
hard and strong free of impurities (no slip planes) chemically stable thermally stable durable
Types of aggregates
Natural
Crushed
Artificial
size between fine and coarse aggregates
4.75mm