New Material for Final Flashcards
Minimum distance from top of wax pattern to top of casting ring
6 mm
Sprue and shrinkage of metal
The metal within the sprue must remain molten slightly longer than the metal in the mold. This provides a reservoir to compensate for the shrinkage that occurs during solidification of the casting alloy.
Bulges in the sprue
Want the last part to cool to be in the sprue
Sprue materials
Wax
Plastic (Rigid)
Hollow plastic (Allows for better escape of the wax during burnout)
Metal
Purposes of the Sprue
Allows molten wax to escape the mold
Allows molten metal to flow into mold
Provides reservoir of metal to compensate for shrinkage during solidification
Sprue sizes for
Molars
Premolars and partial coverage castings
Molars: 10 gauge (2.5 mm diameter)
Premolars and partial coverage castings: 12 gauge (2.0 mm diameter)
Good sprue characteristics
Generally, larger is better, provides better reservoir of metal
Built in reservoirs
Attached to bulkiest, non-critical part of pattern
Creates path of least resistance and turbulence
Place at an angle so molten metal doesn’t have to flow in a direction opposite of centrifugal force
Attachment of sprue
Should be carefully smoothed to minimize turbulence
Should not be restricted (necking) - can increase chances of casting porosity and can reduce mold filling
Should not be excessively wide - causes this portion to solidify last and create ‘suck-back’ or ‘shrink-spot’ porosity’
Crucible Former
Usually made of rubber for easy separation from investment and casting ring
Attaches to other end of the sprue
Creates funnel shape through which the molten metal flows
Purposes of Casting Ring
Surrounds wax pattern? and confines investment while it sets and restricts the setting expansion
Ring liner
allows for investment expansion
Investment made of
Refractory Material - usually silica
Binder Material - provides strength
Additives
Refractory materials
Silica - silicon dioxide - SiO2
Quartz
Cristobalite
Filler material
Modifiers
Accelerators
Retarders
Dimension Control
Coloring Agents
Types of Investment
Gypsum Bonded
Phosphate Bonded
Ethyl-Silica Bonded
Gypsum Bonded Investments not stable above what temp
650 C
1200 F
Gypsum Bonded Investments used for which gold alloys
I
II
III
IV
What is the refractory material for Gypsum Bonded investments
Cristobalite or quartz
Which Investment type is easiest to work with
why
Gypsum Bonded Investment
Best surface reproduction, smoother castings
Softer investment, easier to retrieve casting
More porous, facilitating more complete mold filling
What happens during burn out on Gypsum bonded investments
SiO2 undergoes alpha to beta phase change
Thermal expansion
What is the binder in Gypsum-bonded investments
Gypsum
What is responsible for thermal expansion in investments
The refractory material - like cristobalite and quartz
this is during wax elimination
Types of expansion of Gypsum-bonded investments that can be manipulated to obtain desired size of casting
Setting Expansion
Hygroscopic expansion
Thermal expansion
What factors increase expansion during investment setting
Less water
Casting Ring liners, more liners = more expansion
Two ring liners
Prolonged Spatulation
Water Bath (100F for 1 hour immediately after investing) - Hygroscopic Expansion
Use Dry Ring Liner
Use Ringless investment Technique
Stone and investment both expand