10.5 Certification Flashcards
(88 cards)
Part 21
UK Regulation (EU) No 748/2012 - Laying down implementing rules for the airworthiness and environmental certification of aircraft and related products, parts, and appliances, as well as for the certification of design and production organisations.
This regulation applies to all aircraft registered in the UK, as well as to all products, parts, and appliances used in those aircraft. It establishes the procedures and requirements for the issuance of certificates of airworthiness, approvals of design changes, and production organisations, among other things. Compliance with Part-21 is mandatory for any organisation or individual involved in the design, production, maintenance, or operation of aircraft and related products, parts, and appliances in the UK
Part 21 UK Regulation (EU) No 748/2012
Annex I is split into Section A and Section B. Section A covers requirements for applicants and section B covers procedures for the CAA. Part-21 is divided into several Subparts, each addressing different aspects of the certification process.
Annex II contains Repealed Regulation with alist of its successive amendments.
Annex III a correlation table between EU regulation and the UKCAA ones.
Implementing Rules (IR) are binding in their entirety and used to specify a high and uniform level of safety and uniform conformity and compliance. The IRs are adopted by the CAA in the form of regulations.
Acceptable Means of Compliance (AMC) are non-binding. The AMC serves as a means by which the requirements contained in the basic regulation, and the IR, can be met. However, applicants can decide to show compliance with the requirements using other means. Both the CAA and organisations can propose alternative means of compliance.
Alternative Means of Compliance” are those that propose an alternative to an existing AMC. Those Alternative Means of Compliance proposals must be accompanied by evidence of their ability to meet the intent of the IR. The use of an existing AMC gives the user the benefit of compliance with the IR.
Certification Specifications (CS) are non-binding technical standards adopted by the CAA to meet the essential requirements of the basic regulation. CSs are used to establish the Certification Basis (CB)
An airworthiness directive means a document issued or adopted by the CAA which mandates actions to be performed on an aircraft to restore an acceptable level of safety
The CAA shall issue an airworthiness directive when
an unsafe condition has been determined by the CAA to exist in an aircraft, as a result of a deficiency in the aircraft, or an engine, propeller, part or appliance installed on this aircraft; and
that condition is likely to exist or develop in other aircraft.
United Kingdom Technical Standard Order (UKTSO)
An airworthiness directive shall contain at least the following information
an identification of the unsafe condition;
an identification of the affected aircraft;
the action(s) required;
the compliance time for the required action(s);
the date of entry into force.
All Design Organisations shall collaborate with the Production Organisation as necessary to ensure
the satisfactory coordination of design and production
the proper support of the continued airworthiness of the product, part or appliance.
A Type Certificate (TC) is awarded to the manufacturer of an aircraft, engine or propeller by the CAA. In the case of EU Member States, it shall be EASA.
There are 3 different categories of Type Certificate
Type Certificate (TC)
Restricted Type Certificate (RTC)
Supplemental Type Certificate (STC)
The certificate constitutes a statement that the design of the aircraft has been approved by the CAA and meets the applicable Certification Specification (CS) standards.
The CAA will evaluate the design, flight testing and previous service experience of the aircraft type
Any organisation applying for a type certificate or restricted type certificate shall demonstrate its capability by holding a design organisation approval
An applicant for a type-certificate or restricted type-certificate shall demonstrate its capability by holding a design organisation approval, issued by the CAA in accordance with Subpart J.
A Supplemental Type Certificate (STC) is issued by the CAA approving a product (aircraft, engine, or propeller) major modification by another Design Organisation (not the original Type Certificate Holder (TCH)). The STC defines the product design change, states how the modification affects the existing type design, and lists serial number effectivity.
In order to be issued a product type certificate or, when the aircraft does not meet the essential requirements, an aircraft restricted type certificate, the applicant shall
demonstrate its capability by holding a design organisation approval;
demonstrate compliance with the applicable Type Certification basis and environmental protection requirements;
demonstrate that the engine and propeller, if installed in the aircraft:
have a type-certificate issued or determined in accordance with this Regulation; or
have been demonstrated to be in compliance with the aircraft type-certification basis established and the environmental protection requirements designated and notified by the CAA as necessary to ensure the safe flight of the aircraft.
Type Certificate Data Sheet (TCDS) associated with each Type Certificate or Restricted type certificate. TCDS records the basis of certification, the designation of each approved variant and general information concerning the design
A Type Certificate and Restricted Type Certificate shall be issued for an unlimited duration. They shall remain valid subject to:
The holder remaining in compliance with this Annex 1 (Part-21); and
The certificate not being surrendered or revoked under the applicable administrative procedures established by the CAA.
Upon surrender or revocation, the Type Certificate and Restricted Type Certificate shall be returned to the CAA.
Changes to a type-certificate are classified as minor and major. A ‘minor change’ has no appreciable effect on the mass, balance, structural strength, reliability, operational characteristics, operational suitability data, or other characteristics affecting the airworthiness of the product or its environmental characteristics.
Only the type-certificate holder may apply for approval of a major change to a type-certificate under this Subpart; all other applicants for a major change to a type-certificate shall apply under Subpart E (Supplemental Type Certification).
Any natural or legal person may apply for approval of a minor change to a type-certificate under this Subpart.
Minor changes in a type design shall be classified and approved either:
By the CAA; or
By an appropriately approved design organisation under a procedure agreed with the CAA.
Major changes to a type-certificate shall be classified and approved by:
the CAA; or
an approved design organisation within the scope of its privileges provided in the terms of approval.
Part-21 Subpart G details the requirements to be met by an organisation wishing to be granted POA. The process is similar to that described for Part-145 Maintenance Organisation. It is granted by the CAA where a designated team is assigned to the process.
The applying organisation is required to draft an exposition explaining how it will meet the requirements, the requirements include:
A Quality System.
An Occurrence Reporting System.
Allowing the competent authority access at any time.
Each application for an agreement to the showing of conformity of individual products, parts and appliances under this Subpart shall be made in a form and manner established by the competent authority.
Such application shall contain:
evidence which demonstrates, where applicable, that:
production organisation approval under Subpart G would be inappropriate; or
the certification or approval of a product, part or appliance under this Subpart is needed pending the issuance of a production organisation approval under Subpart G
Provided a manual that contains:
Description of the production inspection system.
Description of the means for making the determination of the production inspection system.
Description of the tests required for product approval.
Names of persons authorised for raising the Statement of Conformity.
Production Organisation Approval (POA)
Part-21 Subpart G details the requirements to be met by an organisation wishing to be granted POA. The process is similar to that described for Part-145 Maintenance Organisation. It is granted by the CAA where a designated team is assigned to the process.
The applying organisation is required to draft an exposition explaining how it will meet the requirements, the requirements include:
A Quality System.
An Occurrence Reporting System.
Allowing the competent authority access at any time.
Subpart K - Parts and Appliances
The showing of compliance of parts and appliances to be installed in a type-certificated product shall be made:
in conjunction with the type-certification procedures of Subpart B, D or E for the product in which it is to be installed; or
where applicable, under the UKTSO authorisation procedures of Subpart O; or
in the case of standard parts, in accordance with officially recognised Standards
standard repairs are repairs:
in relation to:
aeroplanes of 5 700 kg Maximum Take-Off Mass (MTOM) or less;
rotorcraft of 3 175 kg MTOM or less;
sailplanes and powered sailplanes, balloons and airships as defined in ELA1 or ELA2
PART 21
Subpart O - United Kingdom Technical Standard Order Authorisations
This part covers how to obtain design organisation approval (DOA) and Production Organisation Approval (POA) of parts and appliances fitted to products (Aircraft, Engines and Propellers). It is very similar to the approval for DOA and POA for products and is expanded on in CS-UKTSO