product design-materials Flashcards

1
Q

what is the definition of strength

A

the ability to withstand forces without breaking

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

what’s the toughness of a material

A

hard to break or snap-the material can change shape slightly instead

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

whats the elasticity of a material

A

can stretch and bend and return to their original shape.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

what does ductile mean

A

a material that can be drawn into a wire
-stretched without breaking

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

what does it mean if a material is malleable

A

it can be bent or shaped without breaking

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

give some examples of alloys

A

bronze
brass
steel or high speed steel
pewter
duralumin

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

why are metals alloyed with other materials

A

to increase strength
-easier workability
to produce tough corrosion resistant materials
improve working properties
improve aesthetics

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

what are examples that metals are alloyed with

A

aluminium
vanadium

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

what is an alloy

A

a mixture of at least 2 metals that are combined to give enhanced properties

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

whats some advantages of using a composite material

A
  • Improve resistance to water absorption
  • Improve insulation properties
  • Improve ability to preserve contents
  • Improve strength and stability of the container
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

what are some disadvantages of using a composite material

A
  • Not always recycled by some local collection services hence may
    be incinerated or end up in land fill
  • Do not degrade easily if littered
  • Difficult to separate different materials from each other for
    recycling at the end of a containers life
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

what are some examples of commercial manufacturing processes

A

die cutting
routing
turning
lamination
casting
vacuum forming
weaving

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

whats die cutting and what material is it used for

A

-cutting out of nets
-making perforations
-creasing of card
used for paper or card

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

what is routing and what material is it used for

A

production of grooves rebates and joints
timber based materials

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

what is turning and what material is it used for

A

turning cylindrical objects and shapes
used for timber based materials

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

what is lamination and what material is it used for

A

bonding layers of veneer to make a large flat boars or complex curved shape using a former
timber based materials

17
Q

why would bulk buying need to be considered by a manufacturer when buying materials

A

economies of sales
-discounts
-reduction of cost
-competitive price
stock forms
-quality
-limited waste
standard components
-reduce final product cost
-secure discounts

18
Q

whats some examples of pollution caused by manufacture

A

oceanic
-pesticides and fertilisers
-enter food chain and poison water
-oil spills
atmospheric
-acid rain-kills fish and plants
-green house gasses
-global dimming
-health issues

19
Q

what is a composite material

A

a material made from 2 or more types of materials

20
Q

what is mass production

A

-continuous production of tens of thousands of products
-minimum human involvement
-large number of identical products
examples
loo roll, tvs, packaging

21
Q

what is batch production

A

-made in batches
-suited for small quantities of products
-use of jigs moulds and templates to ensure consistency
-flexibility in manufacture
examples
bread, designer clothes, wedding dresses