Section 1 - Introduction to the Milling Process Flashcards

1
Q

What adjectives describe early grinding

A

Short and severe

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2
Q

How many passes did grain go through in early grinding

A

once

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3
Q

Why are rollermills more efficient than stones

A

Grinding path through pair of rolls is shorter and produces less bran powder
Although several stages of rolling are necessary to produce the same total reduction, wheatfeed can be sifted out between each stage to minimise bran powder

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4
Q

What does wheat receipt involve

A

Weighing, sampling, testing, release

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5
Q

What happens at the wheat silo

A

segregation, blending, pre-cleaning

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6
Q

What does wheat prep involve

A

Cleaning, gristing, conditioning, de-branning

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7
Q

What does milling involve

A

Separations, control loops, testing and co-products

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8
Q

What happens to the finished products

A

blending, redressing, positive vetting

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9
Q

What happens with product handling

A

bulk and packaging

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10
Q

What is the milling process flow

A

wheat receipt, wheat silo, wheat prep, milling, finished products, product handling

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11
Q

What is the milling process designed to do

A

-open up each wheat grain and scrape off endosperm
-remove the branny particles from the endosperm
-grind the endosperm into flour
sift the ground stock in order to:
- Remove any oversized endosperm particles that need further grinding
- Extract bran and germ particles that have escaped the action of the purifiers
- Remove flour produced at each stage asap

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12
Q

What are the three main grinding operations

A

Break system, scratch system, reduction system

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13
Q

What does the break system do

A

Removes endosperm from the bran in large pieces, producing as little bran powder and actual flour as possible

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14
Q

What does the scratch system do

A

Removes any small pieces of bran and germ sticking to endosperm

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15
Q

What does the reduction system do

A

Grinds the endosperm into flour of the necessary fineness while controlling damage to the starch granules and with minimum abrasion to any germ or bran particles present

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16
Q

What separations are made with sifting

A

Scalping - Removal of large branny particles from break stock as they overtail coarse sifter covers
Grading - Grading of released endosperm in break system plansifters according to size
Dusting - Removal of flour from stock prior to purification and after bran finishers
Dressing - Sieving out of flour released on the reduction rolls to ensure remaining stocks are free of any flour prior to next grinding stage

17
Q

What is purification

A

Process by which semolina and middlings released by the break and scratch rolls are treated in a purifier to remove any branny particles - Produces cleaner and purer stock to feed the reduction rolls and improve quality of flour produced

18
Q

What information does a flow sheet provide

A

the source and destination of each stock in the mill

19
Q

Convert to UK convention:
B1/B2, B3/B4, B5C, B5F,
Br.1, Br.2, Br.3, Br.4,
DBR1, DBR2,
DIV1, DIV2, DIV3, DIV4,
P1, P2, P3, P4,
C1/2A, C1/2B, C3, C4, C5/6, C7, C8/9, C10, C11

A

1/2BK, 3/4BK, 5BKC, 5BKF,
BF1, BF2, BF3, BF4
VS1, VS2
1/2MD, 3/4MD, 3MD, 4MD
CS, FS, 3S, MS
A/B, X1/X2, C, B2, D/E, F, G/H, J, K