Configuration Options for Automating Assembly

Question 1

Examples

Answer 1

Boeing
Different internal configurations so the inside is assembled using manpower. This ensures that the process remains flexible
Quality control is very important with all parts having to be traceable.
Have to balance the manufacturing processes as the plane moves forward once certain tasks have been completed (pulse line). This means delays can be very impactful.
Lower product production lifespan: always new innovations, new regulations that need to be met

Crème Egg
Fully automated as it has no customisation requirements.
Main issues will be with quality control due to food standards and also machine reliability.
Hardest part would be to put the 2 halves together and then de-mould- this is likely their IP.
High product production life span

Question 2

Puttick Grid

Answer 2

Market uncertainty/product complexity and business imperatives

Low complecity, high uncertainty
Jobbing / Fashion (Phone)
Market vision, rapid time to market

High complexity, high uncertainty
Supper Value (MRI Scanner)
Leading-edge technology, strong design and development

Low complexity, low uncertainty
Commodity (Plug)
Low cost, supply to wide customer base

Low uncertainty, High Complexity
Consumable Durable (Car)
Effective supply of defined product range, brand management

Question 3

Automation

Answer 3

Improved working environment
Increased production rate and stability
Improved product quality
Reduce scrap and rework costs
Improve factory floor space utilisation
Reduce manual paper-based tracking
Challenges
The complexity of tasks to be automated out
Loss of flexibility
Production rates to be achieved
Exception handling
Skills required to run production facility
Payback on an automated solution
Catering for product change and variation