236 Flashcards
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welding pros
-complex designs
-quick
-no limit to size
-can join dissimilar parts
welding cons
-time consuming to inspect
-skilled labour, disassembly hard
-heat distorts parts
-may need heat treating
- can change composition of metal
Adhesive pros
-can join dissimilar materials,
-uniform stress distribution
-low weight
-can seal
-thermally/electrically conductive/insulating
-fatigue/corrosion resistance
-low assembly time
adhesive cons
-Disassembly hard
-surface prep required
-accurate assembly required
-NDT hard
-affected by age/environment
-low creep strength
mechanical fastening pros
-no surface prep
-disassembly possible
-simple inspection
mechanical fastening cons
-stress concentration
-additional weight
-possible galvanic corrosion
causes of adhesive ageing
-mechanical-stresses
-chemical-humidity/oxygen etc
-physical-temp/ultraviolet etc
advatages plastics
-corrosion resistant
-good surface finish
-flexible/strong/light
thermoplastics pros
-recyclable
-tough/ductile
-crystalline or rubbery
-faster processing
thermoplastics cons
-more expenssive than thermosets
-lose shape if overheated (creep)
-less stiff than thermosets
thermoset pros
-resistant to high temps/chemicals
-higher tensile strength than thermoplastics
-good creep resistance
-simple processing
-dimensional/thermal stability
thermoset cons
-cant recycle/reshape
-harder to surface finish
-brittle at room temp
good plastic design practices
-constant wall thickness
-fillets for reducing corner stresses
-webs and ribs for strength
-tapers on verticle walls for demoulding
-only self tap screws <10 times assembly/dissasembly
plastic extrusion pros & cons
pros: cheap, complex cross-section, post-extrusion alterations.
cons: size variance, product limitations
plastic injection moulding pros
-fast productions
-high tolerances
-good finish, minimal post processing
-minimal scrap losses
-low labour cost
plastic injection moulding cons
-expensive equipment investment
-long time to make dies
-modifications tricky
rotational moulding pros (thermoplastic powder spun in heated mould)
-stress free moulding
-cheaper/quicker mould production
-very little polymer waste
-thick walls >12mm
-complex shapes
rotational moulding cons (thermoplastic powder spun in heated mould)
-slow process
-labour intensive
-can have non-uniform wall thickness
blow moulding pros
very fast rate of production at high machinery cost
compression moulding
-thermsoset powder heated and compressed
-low mould cost
-low strength parts
vacuum thermo-forming
sheet of thermoplastic heated and sucked into mould
pros: low cost and quick tool making, economical for small quantities.
cons: slow process, waste from offcut, sheets need to be preped
causes of errors
-insufficient knowledge
-ignorance, carelessness or negligence
-forgetfulness
-relying on others without sufficient control
avoiding failure
-get initial concepts/designs correct
-communicate
-argue and debate
-admit mistakes
-attention to details
-testing
design defect
all similar products bear defective design feature, and unreasonably dangerous. if shown a safety feature could have feasibly been installed but wasn’t = defective design