Chapter 7 - Bearings Flashcards

1
Q

Main function of a bearing

A

Provide a smooth, low-friction motion between two surfaces.

Used to support shafts and allow their free rotation.

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2
Q

Types of motion

A

Rotary

Linear

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3
Q

Rotary motion

A

Shaft turning in a housing

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4
Q

Linear motion

A

One machine element moving across another.

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5
Q

Types of Loads

A

Radial

Thrust or Axial

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6
Q

Radial Load

A

Right angles to the shaft or bearing’s axis of rotation.

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7
Q

Thrust or Axial Load

A

Loads are applied parallel to the axis of rotation.

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8
Q

Two basic types of bearings

A

Plain

Rolling Element

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9
Q

Bearings that support loads perpendicular to their axis are called

A

Radial Bearings

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10
Q

Support loads parallel to their axis of rotation are termed

A

Thrust Bearings

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11
Q

Types of bearing from design point of view:

A

Plain bearing
Ball bearing
Roller bearing

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12
Q

Plain bearings

A

Most basic type of bearing.
Limited to lighter loads and slower speeds.
Functions as a tight-fitting cylinder, usually stationary, that encloses and supports a moving member, generally shaft or journal.
Support radial or thrust loads.
Journal/sleeve = radial type

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13
Q

Plain Bearing Applications

A

Industrial machinery
Automobiles
Home applications
Construction equipment

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14
Q

Plain-Bearing Lubrication

A
Generally are lubricated with grease.
Boundary
Mixed-film
Full-film or hydrodynamic
Hydrostatic
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15
Q

Boundary Lubrication

A

Bearing and shaft rub together with only a thin film of lubricant on the surfaces. Grease lubricated bearings generally operate this way.

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16
Q

Mixed-film Lubrication

A

Part of load (where shaft and bearing are closest) is supported on a boundary film and the remaining part is supported by hydrodynamic pressure.

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17
Q

Full-film or hydrodynamic Lubrication

A

A thick, continuous film of self-pressurized lubricant separates the shaft from the bearing with no metal-to-metal contact.

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18
Q

Hydrostatic Lubrication

A

External pumps supply pressure to the lubricant, providing a full film to prevent metal-to-metal contact.

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19
Q

Self-Lubricating Bearings

A

In applications where relative motion is insufficient to circulate oil or grease through a bearing.
Used where temperatures exceed the scope of conventional lubricants.

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20
Q

Rolling-Element Bearings

A

Rely on either balls or rollers.
Their rolling motion produce less friction than plain bearings.
Low starting friction.
Available for radial loads, thrust loads, or a combination.

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21
Q

Types of Ball Bearings

A

Angular contact bearings
Thrust ball bearings
Unground ball bearings
Thin section bearings

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22
Q

Angular contact bearings

A

Accepts high thrust load in combination with moderate radial load. Single row.

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23
Q

Thrust ball bearings

A

Carry primarily thrust loads.

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24
Q

Unground ball bearings

A

Provides high-speed and high-load-carrying capabilities.
Have fewer parts, cost less, and can reduce installation costs.
Available in radial, thrust, and combination loads.
Cheap

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25
Q

Thin section bearings

A

Where space and weight must be conserved.
Ball and roller types.
Designed for light to medium-duty drives operating at medium and slow speeds.

26
Q

Roller Bearings

A

Generally support heavier loads than comparably sized ball bearings.
Capable of handling high-impact or shock loads.
More sensitive to misalignment.

27
Q

Roller Bearing Types:

A

Cylindrical
Needle
Spherical
Tapered

28
Q

Cylindrical roller bearings

A

Has the highest radial load capacity and speed capability.
Non-locating. Enables axial movement.
For general use, a roller length equal to the roller diameter provides the best balance of load and speed capabilities.

29
Q

Needle roller bearings

A

Have a much smaller diameter-to-length ratio.
Carry heavy radial loads in a minimal amount of radial space.
Load capacity is higher than most single-row ball or roller bearings.

30
Q

Types of Needle Roller Bearings

A

Drawn-cup
Caged
Cam (or track) follower

31
Q

Drawn-cup Needle roller bearing

A

Roller ends are shaped so that lips on the outer race keep them from falling out.
Higher load-carrying capacity than the basic type because the grease-retained rollers have spherical ends.

32
Q

Caged needle roller bearing

A

Designed for heavy-duty, high-speed
applications.
The heaviest-duly version.

33
Q

Cam (or track) follower

A

A special, heavy-duty needle roller bearing with a heavy outer race.
There are two basic mounting types: one with an integral stud for cantilever mounting, the other, an inner race for yoke mounting.

34
Q

Spherical roller bearings

A

Usually containing one or two rows of rollers within a spherical outer raceway, spherical roller bearings.
Support high radial or combined radial and thrust loads.
Suitable for heavy-duty applications.

35
Q

Tapered roller bearings

A

Carry heavy radial loads, thrust loads, or both.
Can tolerate some minor misalignment.
For more capacity, two row bearings are used.

36
Q

Tapered roller bearings uses

A
Appliances
Machine tools
Mobile equipment
Turbines
Industrial machinery
37
Q

Mounted Bearings

A

Eliminates the need to select and assemble components installed in a sturdy housing.
Provides shaft support for radial, thrust, or combination loads.

38
Q

Types of Mounted Bearings

A

Pillow blocks
Flanged cartridges
Cylindrical cartridges
Take-up units

39
Q

Pillow Blocks

A

Most common type of mounted unit.
Have the plane of the mounting base parallel to the shaft.
Used on vertical or horizontal surfaces or on an inclined plane.

40
Q

Flanged cartridge blocks

A

Usually mounted on vertical surfaces where a shaft pauses through a machine frame at a right angle.

41
Q

Mounted Plain Bearings

A

They are commonly used in linkages and low-speed applications where low friction is required.

42
Q

Mounted Rolling-Element Bearings

A

Typically have spherical outer, surfaces that compensate for angular shaft misalignment.
The simplest types mount with a slip fit collar and setscrew.

43
Q

Magnetic Bearings

A

Can obtain frictionless motion, unlimited speed and undetectable vibrations.

44
Q

Parts of Magnetic Bearings

A

Bearing Actuators
Sensors
Controller and control algorithms

45
Q

Types of Magnetic Bearings

A

Radial magnetic bearing
Magnetic thrust bearing
Active magnetic bearings

46
Q

Radial magnetic bearing

A

Generates an attractive force to levitate the shaft.

Consists of laminated actuators, each having two poles wound by a coil.

47
Q

Magnetic thrust bearing

A

Solid steel disc is attached to the shaft with an annular stator on either side.

48
Q

Active magnetic bearings

A

Shaft position sensors are used to provide feedback to the control system.
Typically, inductive sensors in five axes (four radial, one thrust) are used.

49
Q

Magnetic Bearing Characteristics

A

No Lubricant.
Suited to machines operating in a vacuum, at high or low (cryogenic) temperatures or in corrosive process fluids.
Much higher surface speeds.

50
Q

Bearing Standards Organization

A

American Bearing Manufacturers Association

51
Q

Two standardized load ratings

A

basic load rating

static load rating

52
Q

Basic load rating

A

Defines the load that a group of bearings can endure for one million revolutions.

53
Q

Static load rating

A

Load that corresponds to a total permanent deformation of rolling clement and raceway of 0.0001 of the rolling-element diameter.

54
Q

Rating life

A

L10

90% of a group of bearings will complete at a given load and speed before fatigue failure occurs.

55
Q

Bearing life

A

Usually inversely proportional to hearing load and speed.

Virtually impossible to predict the exact life of a bearing.

56
Q

Shaft and Housing Fits

A

The inner ring (ID) must properly fit the shaft and the outer ring (OD) must properly fit the housing bore.

57
Q

Bearing selection major factors

A
Load
Speed
Life
Noise and vibration
Misalignment
Temperature
Environmental conditions
58
Q

Inspection of Bearings

A

Check of bearings in operation

Inspection of bearings after operation

59
Q

Inspection when machine is running

A
Bearing Temperature 
Operating sound of Bearing 
Vibration of Bearing 
Lubricant Selection 
Relubrication
60
Q

Non-locating means

A

Enables axial movement of the inner and outer ring to accommodate both thermal and axial expansion of the shaft and tolerances in the assembly