OPS 571 Complete Week 6 / Assignmentcloud.com Flashcards

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OPS 571 Complete Week 6

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OPS 571 Week 6 DQ 1

“You don’t inspect quality into a product; you have to build it in.” Discuss the implications of this statement.

OPS 571 Week 6 DQ 2

Explain how a nonbottleneck can become a bottleneck.

OPS 571 Week 6 DQ 3

Watch the “Quality Movement” video in the Supply Chain Management Video Lecture Series.

OPS 571 Week 6 Learning Team Process Improvement Presentation

Write a paper which includes the following.

  • Identify which ISO standards apply to Riordan Manufacturing
  • Using the Six Sigma DMAIC process, develop a new process design for the production of the Riordan electric fans. Be sure to take advantage of any global opportunities available to Riordan, such as lower labor costs.
  • Describe the bottlenecks that may occur in the new process.
  • Identify three TQM tools that may be used for ongoing process improvement. Be sure to describe who will use the tool, when it will be used, and what interval and how it will lead to process improvement.
  • A project plan including: A schedule including project goals, a schedule, roles and responsibilities and deliverables.
  • An implementation plan, including a Gantt chart of the process design for the Riordan electric fans.
  • No more than 1500 words.
  • Consistent with APA format.

Click the Assignment Files tab to submit your assignment.

OPS 571 Week 6 Quiz

1.) Which of the following are examples of Goldratt’s Rules of Production Scheduling?

An hour saved at a bottleneck is a mirage

Nonbottlenecks govern throughput

Utilization and activation are the same

Balance flow, not capacity

2.) According to the theory of constraints which of the following can be a CCR?

Product design

An employee

Factory layout

A customer

3.) The Shingo approach to quality control depends on which of the following?

Use of statistically based approaches to quality control

Use of source inspection on 100% of the items produced

Extensive use of control charts

​Use of a sophisticated method of acceptance sampling

4.) Statistical Process Control (SPC) and data from the actual process to statistically monitor the process over time are employed during which step of the DMAIC cycle?

Define

Control

Improve

Measure

5.) According to the theory of constraints, which of the following is an OPERATIONAL measurement that can be used to measure the firm’s ability to make money?

Operating revenue

Unit cost

Inventory

Net Profit

6.) The DMAIC cycle of Six Sigma is similar to which of the following quality management topics?

External benchmarking

ISO 9000

SERQUAL

Continuous improvement

7.) The Shingo system of quality control relies heavily on fail-safe procedures or devices called what?

Checklists

DPMO’s

CTQs

Poka-yokes

8.) Identifying critical-to-quality characteristics (CTQs) takes place in which step of the DMAIC methodology?

Analyze

Define

Improve

Measure

9.) According to the theory of constraints which of the following is a FINANCIAL measurement that can be used to measure the firm’s ability to make money?

Sales

Cash flow

Inventory

Operating expenses

10.) Goldratt’s theory of constraints (TOC) could be restated using which of the following?

​A system with constraints will not be able to achieve its goals

​Any system is limited in achieving more of its goals by a very small number of constraints

​A system constraint cannot be identified and thus cannot be improved

Continuous adjustments after a constraint problem is solved will cause more problems

11.) The idea that statistical methods of quality control, including six-sigma, does not prevent defects, is central to what alternative quality system?

SQC methods

Deming PDCA cycle

DMAIC cycle

Shingo System

12.) A bottleneck in a manufacturing process may be targeted and eliminated by employing which of the following?

Install more efficient equipment where capacity is less than the demand.

Increase labor equally throughout the system.

Increase the capacity of a nonbottleneck resource.

Increase the idle time of a capacity-constrained resource in the system.

13.) Which of the following is a focusing step of Dr. Eli Goldratt’s theory of constraints?

Do not modify a process after improvement of a constraint is achieved.

Isolate constraints to reduce the constraint’s capacity.

Align the whole system to support processes prior to the constraint.

Identify system constraints that prevent the system from achieving its goal.

14.) According to Goldratt, which of the following is defined as “any resource whose capacity is less than the demand placed on it”?

Bottleneck resource

Buffer resource

Nonbottleneck resource

Capacity-constrained resource

15.) According to the theory of constraints, which of the following would be included in the Throughput operational measurement?

Work in process

Finished goods

Goods sold

A

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