Distillation Flashcards

1
Q

A spirit, unlike wine or beer, is not a fermented beverage;

A

rather it is the product of a distillation of a fermented beverage.

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2
Q

The distillation relies upon a simple premise:

A

alcohol has a lower boiling point than water. At sea level, ethyl alcohol boils at approximately 173°F (78°C); thus, alcoholic vapors can be separated from liquid water and collected in a still. The separation of two liquids with different boiling points is the principle behind fractional distillation, a technique witnessed and employed for thousands of years.

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3
Q

In a simple pot still,

A

fermented liquor (the “wash”) is placed into a closed vessel and heat is applied directly to the vessel, vaporizing the ethyl alcohol, a certain amount of water, and congeners—volatile molecules such as esters, other alcohols, and aldehydes, which contribute to the flavor (or off-flavor) of a spirit. These vapors travel up through the vessel and into a condensing coil. The vapors will be cooled, condensed into liquid and collected in a separate vessel. In this simple form, the spirit will be impure. The distiller must take care to discard the foreshots—the first vapors to condense—as these contain congeners such as methanol, a toxic alcohol. The tails are also discarded, as unwanted congeners tend to collect in the distillate residue. The retained spirit will be extremely flavorful; however, some styles of liquor require a cleaner character and will undergo continuous distillation

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4
Q

A continuous still has two columns

A

(the analyzer and the rectifier) and uses steam, rather than direct heat, to vaporize the alcohol. In this still, the alcohol is condensed in a purer fashion, stripping the liquor of excess congeners and creating a higher-alcohol spirit. While congeners are responsible for impurities, they are also the source of flavor; thus, the continuous still sacrifices distinction for a clean spirit.

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5
Q

Bottled spirits, unlike wine, do not continue to develop.

A

Many spirits depend only on the base fermented material (and oak) for their final flavor; others are flavored with additives by maceration, percolation, or infusion. Maceration and infusion are similar techniques that involve steeping a flavoring agent in alcohol; maceration is a slower, cold method and infusion is a quicker, hot method. The percolation method resembles coffee brewing, as the base spirit is pumped through the flavoring material. Lower quality flavored spirits may be the simple product of artificial flavor and color additives.

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6
Q

Proof

A

The ability of gunpowder to combust when doused in the spirit. Used until 1960 in the UK. Today, the alcoholic content of all alcoholic beverages in the EU and the US, whether fermented or distilled, is stated as a percentage of alcohol by volume (abv) at 20°C. American spirits may list a proof on the label—American proof is twice the percentage of alcohol by volume—but are not required by law to do so. The range of abv for liqueurs is generally 15-30%, whereas spirits such as vodka and gin may reach 40-50% abv. The range for whiskey, brandy and rum is much wider, with some cask-strength whiskies—those that are not diluted with water prior to bottling—reaching over 60% abv.

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7
Q

Five things common to all spirit production…

A
  • Selecting raw materials
  • Processing the raw materials
  • Alcoholic fermentation
  • Distillation
  • Post distillation operations
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8
Q

In order to be cost effective…

A

Raw materials need to have a large store of carbohydrates

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9
Q

Selecting the raw materials…

A

To determine in part the category and style of spirit that is produced

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10
Q

Processing the raw materials….

A

To produce a sugar solution for alcoholic fermentation

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11
Q

Alcoholic fermentation….

A

To produce alcohol and congeners

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12
Q

Distillation…..

A

To concentrate and select alcohols and congeners

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13
Q

Post- distillation operations

To refine or add to a spirits flavour and appearance in readiness for sale. Options include:

A
  • Maturation
  • Addition of flavour
  • Blending
  • Finishing
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14
Q

Plants store carbohydrates in one of three forms

A

Sugars, starch and inulin

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15
Q

Starch, found in grains and potatoes, and inulin, found in agave….

A

Are insoluble in water and cannot be consumed into sugars.

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16
Q

Alcoholic fermentation has two important outcomes….

A

It produces alcohol, but also flavours

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17
Q

Congeners

A

Compounds responsible for flavours in spirits

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18
Q

Sometime and alcoholic liquid is left to stand so that…..

A

Extra congeners can form after fermentation

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19
Q

Small batch producers

A

Ferment in batches

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20
Q

Large scale producers ferment

A

Using a continuous process of fermentation

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21
Q

There are two ways in which a distiller can control congener production…

A

Yeast strains and controlling environmental conditions

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22
Q

To control congeners the same yeast strain….

A

Must be used very time. Different yeast strains produce different congeners and different results

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23
Q

Wild yeast/ ferment is possible in the production of spirits….

A

But it is extremely rare

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24
Q

Components of an alcoholic beverage….

A

Alcohols and congeners (and also water)

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25
Q

What is the most abundant alcohol in spirits?

A

Ethanol

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26
Q

Between water and ethanol…

A

They typically make up 99% of an alcoholic beverage

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27
Q

Methanol is also an important alcohol….

A

As are the fusel oils (a group of alcohols that include propanol, butanol and alcohol)

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28
Q

Proof- North America

A

This is a scale ranging from 0 to 200 degrees. In this system a measure of proof is equal to twice ABV. For example 80 degrees proof is 40% ABV.

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29
Q

Congeners have three main sources..

A
  • the raw material
  • The yeast
  • The chemical reactions between congeners and/ or alcohol
30
Q

Esters

A

Are a particular important group of congeners which have a marked fruity aroma.

31
Q

Other congeners of note are…

A

Acids, aldehydes and Sulfur compounds

32
Q

History

A

800: Emerald tablet describes distillation process
Geber (721-815): Arabic scientist inventor of spirits. Direct references to distilling wine and condensing into spirit in ‘serpent’ (coil). Araq: ‘water of life’
8-9th: first distilled spirits made in Russia & Poland. Used with herbs in 10th-15th for medicinal use.
11th: references of distillation in Andalucia
13th: distillation spreads via monks for medicinal use
15-16th: devt of more advanced techniques with multiple distillation
1405: first written evidence of Vodka production
1494: first official record of distillation involving malt
1533: first apple brandy calvados.
1549: important of Cognac wine distilled
1572: eau de vie de genievre made by Franciscus Sylvius + Lucas Bols’ distillery.
17-18th: dominance of Dutch who create the spirits category.
1608: ‘mezcal wine’ during Spanish occupation
Rise of rum as part Caribbean trade devt
19th: commercial rise of alcohol.
1827: Aenas Coffey (Irish) patents a continuous still distillation system.
-Rise of US Whisky industry

33
Q

Production- Spirits

A
  1. Raw materials: northern grain belt / southern fruit belt / Caribbean+Mexico plantations
  2. Sugar: grains are malted / sugar natural in fruit / plants cooked to extract sugar
    Malting: soaking, germination and kilning to convert starches in grains into fermentable sugars.
    Other technique: cooking, hydrolysing and mix with malted barley
  3. Fermentation: yeasts + sugar -> ethanol + CO2+heat + other alcohols (e.g. butanol, methanol)+esters+acids.
    Key factors: a. Type of yeasts b. Length of fermentation (for both devt of congeners i.e. aromas)
  4. Distillation: separation of alcohol from water via heating process in stills
    6% vanilla, coconut, spice & chocolate
    EU oak => colour, tannins, dried fruits & cloves
    FR oak => tannins, spice + light vanilla
    c. Development of new aromas with full oak & spirit interaction: rancio (mushroom, cheese, savoury decay)
    Smaller and new oak cask => more interaction => more flavour
  5. Finishing: blending / colouring/flavouring (e.g. Gin w botanicals) / reduction with water
34
Q

Pot Stills

A

A large copper kettles- [Scotch / N-A whiskeys / ]
Key parts: pot with internal coil / swan neck / lyne arm / condenser
Requires 2-3 distillations to concentrate wash. Method:

  1. Heating of wash in pot via internal steam coil
  2. Alcohol vapour rises up the Swan neck that allows separation of the mixture components
  3. Alcohol continues into the Lyne arm (usually tilted downwards) that enriches the spirit
  4. Alcohol vapour cooled into condenser and collected at 23% abv
  5. 2nd distillation with mix of some heads & tails from previous distillation

Heads: lower boiling point congeners e.g. methanol.
Pungent aromas. Usually unwanted.

Heart: middle cut with deeper, richer, fruitier and heavier aromas with lowering abv

Tails: heaviest compounds (fusel oils). Small amount gives weight to spirits e.g. malt whisky.

NB: Heads & tails still have a lot of ethanol and residual desirable flavours, they can be mixed (feints) + recovered.
Small pot still => heavy spirit Large pot still => lighter spirit
Earlier cut => lighter, more floral alcohol Later cut => heavier spirit

Key considerations:
- Copper interaction i.e. size of the neck. More interaction => lighter spirit
- Speed i.e. faster => less interaction => heavier spirit
- Reflux will influence flavour
- Condensation system: old worm tubes produce heavier character vs. modern shell & tube rich in copper.
Pot stills produce spirits w higher congener levels (+) more complexity (+) but is relatively inefficient (-) and rich in heavier alcohol (-)

35
Q

Column Stills (Vodka, Light Rums, base spirit for Gin)

A

Coffey still: 2 tall linked columns – the rectifier and analyser each divided in small perforated trays.
1. Cold wash into rectifier via copper pipe & heated up while going down
2. Hot liquid wash (90-94C) introduced at top of analyser where meets hot steam introduced at the bottom of the analyser
3. Alcohol vapours formed in analyser pushed back into bottom of rectifier where meets cold wash
4. Alcohol extracted at different levels: heads at the top, heart in the middle, tails at the bottom.
􀂾
Single-still column stills: same process but lower abv at the end. Bourbon, Rhum agricole, Armagnac.
􀂾
3+ Column stills
1. Wash enters 1st column (stripping column) that will remove the heads
2. Alcohol vapours into 2nd column (intermediate) & 3rd column (rectifier) to extract congeners
􀂾
Multiple column stills: to clean up spirit to high degree. E.g. 2 Coffey stills + hydroselector. Vodka.

36
Q

Business- Spirits

A

􀂃World: - Vodka most popular spirit with 400m litres consumed every year. - 6 out of the top 10 spirit consumption countries are in Asia-Pacific

The UK: (Datamonitor 2011)

  • The UK spirits trade represented $16.5m in 2010. 2nd largest spirits market in EU after Germany.
  • Whisky and Vodka are the two main categories with 35% and 25%
  • The top 3 players (Diageo, Pernod Ricard and Glen Catrine Bonded warehouse)
    1. Diageo: Smirnoff red, Bell’s, Gordon’s, Bailey’s
    2. Pernod Ricard: Chivas Regal, Absolut, Beefeater
    3. Glen Catrine: Glen’s, High Commissioner
    4. Bacardi-Brown Forman: Jack Daniel’s, Bacardi, Bombay Sapphire
37
Q

The most important fractions of spirits are

A

Ethanol and water

38
Q

At standard atmospheric pressure water boils at________ whilst ethanol boils at________

A

100 degrees and 78.3 degrees

39
Q

By boiling the liquid….

A

Vapours are made. As these vapours are collected they will have more ethanol than before. Each time this takes place there is a higher concentration of ethanol than before

40
Q

Copper

A

Is important in distillation for three reasons:

  1. It is easy to shape in the design of stills. Meaning complex shapes can be made for the still.
  2. It is an excellent conductor of heat.
  3. It reacts with Sulfur compounds and removed them from the final spirit.
41
Q

Sulfur Compounds

A

Are a normal by- product of fermentation. After ferment they are pretty low, but if they are not removed, distillation would concentrate them to a level where a spirit would be overwhelmed by unpleasant smells such as rotten eggs, or rotting vegetables.

42
Q

Are all stills made out of copper?

A

Not not all of them, but they will have copper parts to reduce Sulfur compounds to a sufficient level.

43
Q

At very low levels Sulfur can add….

A

Weight, complexity and pungency to a spirit

44
Q

Temperature gradient

A

The difference between the temperature of the inside of a still and the point furthermost from the centre of the still.

45
Q

Reflux

A

When vapours and liquids come in contact during distillation. Heat is needed to turn a liquid into vapours that rise up the still. As heat is lost, some vapours condense and fall back as liquid through the rising vapours. Whenever liquid and vapour mix in a still the heat they have is shared between them, resulting in the mood volatile fractions of both becoming vapour and the less volatile fractions becoming liquid. Therefore, whenever reflux takes place it helps to increase the amount of separation between fractions.

46
Q

Rectification

A

Is the slow increase in the level of ethanol that is the result of reflux. More reflux= more rectification and more alcoholic product. A spirit that is very high in alcohol (eg 90% ABV or more) is sometimes referred to as highly rectified.

47
Q

Rectification Plates

A

Commonly found in column stills but also can be found in pot stills. They are designed to maximise the interaction between vapour and liquid, to improve rectification. Can have between 3 and 42 in a still. As a result the liquid on any plate is more rectified than the liquid on the one below, but less rectified than on the one above.

48
Q

Head condenser

A

Seen more and more in different stills. The flow of cold water can be varied and therefore the amount of influx can be tightly controlled. This is sometimes referred to as the ‘dephlegmator’

49
Q

Condensers

A

All stills, except for continuous column stills have a condenser. They consist of two parts a) a tube or tubes where the spirit enters as a vapour and exits as a liquid, b) a coolant (usually water). A heat exchange between the vapour and the water causes the spirit to condense. This needs to be constantly refreshed as otherwise it would boil and the vapour would not condense.

50
Q

Condenser Types

A

There are two: worm tub and shell and tube.

51
Q

Worm Tube Condenser

A

This comprises a container for cold water and a single coiled tube (through which the vapours pass, sometimes referred to as ‘serpentine’ or ‘worm’. This is the oldest type of condenser but is still widely used.

52
Q

A shell and tube condenser

A

Here a vapour passes through a number of narrow vertical tubes, which are all surrounded by water. The tubes that name up this type of condenser have a larger surface area compared with the tube in a worm tub and the heat exchange can happen more efficiently. As a result, these condensers take up less space. If the tunes are made of coppers they can decrease the amount of Sulfur compounds.

53
Q

There are two types of stills…

A

Column and the Pot.

54
Q

Column Stills

A

Are internally divided with rectification plates (15- 42). Usually are cylindrical.

55
Q

Pot still

A

Simple pot, liquid boiled with connecting tubes that link the pot to a condenser. Used in Cognac and Scotland. Some modern pot stills have rectifying plates and a head condenser. It is not possible to produce a highly rectified spirit (ie vodka) by using a pot still. However it is important to note that not all column stills are used to make highly rectified spirits.

56
Q

Batch Distillation

A

This requires a liquid that undergoes two or more separate distillations in order to produce a final spirit. The stills need to be filled, used emptied and cleaned. This takes a lot of time and labour. This process is most commonly associated with pot stills.

57
Q

Pot Stills Components common to all…

A
  • A heat source
  • A pot, into which the liquid is placed
  • A head, where the alcoholic vapours gather and reflux takes place
  • A linking tube to the condenser, known as a “Lynne arm” or a “swan’s neck”
  • A condenser
58
Q

Heating a pot still…

A

There are three ways:

  • Direct heating
  • Steam
  • Water bath
59
Q

Direct Heating

A

The pot is heated with a direct flame. The bottom of directly heated stills can become very hot and any solids in the liquid can get stuck to it and get scorched. This can provide unpleasant characters. To prevent this stills have metal structures that drag across the base of the still. Any fuel source can be used, but it is usually a gas burner. Direct heating used to be the only option, but now there are more choices for distillers.

60
Q

Steam

A

There are two different ways. The steam can be circulated through a coil that is inside the pot. This has the appearance of a coil like that of a kettle. This offers better control than direct heating but there remains a risk of scorching if the solid content is high. Another way is steam jackets around the still. This provides distillers with a greater range of control and the risk of scorching is minimised.

61
Q

Water Bath

A

Similar to steam jacket. Like a bain Marie.

62
Q

Some linking tubes…

A

Pass through the vessel holding the alcoholic liquid. This preheats it. This makes for a more efficient use of the heat that is used during the distillation.

63
Q

Controlling the Heat

A

It is very important that heat is controlled during distillation. This combined with the design of the still and the linking tube determine the amount of reflux that takes place in the still head and therefore the style of the spirit produced. The following factors can have an impact on the amount of reflux that takes place.

64
Q

Temperature- Distillation

A

If the liquid in the pot boils to much, more heat is added to the still and the temp gradient in the still will be small. This reduces the amount of reflux that takes place and as a result a greater number of less volatile congeners will make it into the final spirit. A gentler boil will increase the temp gradient

65
Q

Water Bath

A

Similar to steam jacket. Sometimes referred to Bain Marie or bagno Maria

66
Q

What is important for the distiller to control in distillation?

A

Controlling the heat and also the design of the linking tube, will control the amount of reflux that takes place in the still head and therefore the style of the spirit produced.

67
Q

The following factors will control the amount of reflux produced…

A
  • Temperature
  • Height and shape of the head
  • Angle of the linking tube
  • Rectifying plates and head condensers
  • Pot stills in operation
68
Q

Temperature (Reflux)

A

If the liquid in the pot still boils vigorously then the temp. gradient will be small. This reduces the amount of reflux and results in a greater number of less volatile congeners. Gentle boil= increase in temp variant= more reflux, limiting the passage of less volatile congeners. It’s up to the distiller to determine how temperature is used to influence the style of the final spirit. A distiller should never allow the liquid to boil over into the condensor, something that can only have a negative impact on the quality of the spirit.

69
Q

Height and shape of the head (Reflux)

A

Many distillers believe the design of their still have a defining influence on the style of spirit achieved. This means when the heads are replaced distillers go to great lengths to replicate them in every detail. Height is the most obvious factor contributing to reflux. The greater the height the greater the temp variant and the greater the reflux will be. The various shapes that are used in still designs can also have an impact on the amount of reflux.

70
Q

Angle of the linking tube (reflux)

A

If the angle is up reflux can continue, whereas of it is level or angle down reflux cannot continue once the vapour has entered it.

71
Q

Rectifying plates and head condensors (Reflux)

A

The inclusion of rectifying plates in modern pots still. Not seen in pot stills of Scotland or Cognac.