Operations Management Flashcards

1
Q

Nonfinancial Measures

A

Nonfinancial measures are attention getters without the use of dollar figures. Nonfinancial measures include number of days missed due to work place accidents. Another example of nonfinancial performance measures would be the measure of defective goods manufactured and also the number of days missed due to workplace accident.

Total productivity ratios are non-financial measures. Total productivity ratios compares the value of all input. Partial productivity ratios are also nonfinancial measures. Partial productivity ratios compare the value of all output to the value of just some inputs – for example, the value of all output to the value of direct materials input. Productivity ratios measure outputs achieved in relation to the inputs of production.

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2
Q

Fishbone Diagram

A

Fishbone Diagrams are considered internal benchmarks. Fishbone diagrams describe the process, the contribution to the process, and potential problems that could occur at each phase of the process. Fishbone diagrams identify a quality-control problem and check the defect back to the source.

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3
Q

Pareto Diagram

A

Pareto Diagram is considered in internal benchmark. The Pareto diagram is used to determine quality control problems occur most frequently so they can receive the more urgent attention and be corrected first. Then the next most frequent problem and correct. 80/20 20 % cause 80 % of the problems

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4
Q

Transaction Marketing

A

A transaction marketing practice emphasizes a single sale with no further transactions with the customer required. The retailer following such practices believes that customers are attracted to low prices and will likely return based on price only.

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5
Q

Interaction-based Relationship

A

Interaction-based Relationship marketing says that sales further relationships, thereby driving more sales. Within transaction-based marketing, the sale is just the start of the relationship with the potential of continued revenue through service and parts.

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6
Q

Activity-based Costing

A

By using more than one cost driver, activity based costing provides management with a more thorough understanding of product costs and product profitability. In addition, activity based costing leads to a more competitive position by evaluating cost drivers. In activity based costing, cost-reduction is accomplished by identifying and eliminating non-value adding activities. Reducing and eliminating non-value adding activities will lower overall cost.activity-based costing uses cause and effect relationships to capitalize cost to inventory. This is not acceptable for external reporting and useful to management for internal reporting.

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7
Q

Variable Costing

A

Using variable costing, only variable costs are included in inventory. Consequently, the difference in net income using variable costing versus absorption costing is the amount of fixed manufacturing costs (accounting for in inventory using absorption costing) multiplied by the change in inventory. An increase in inventory indicates that a portion of the fixed costs associated with the inventory using absorption costing is expensed using variable cost. Absorption costing therefore produces greater income than variable costing as inventory levels increase.

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8
Q

Direct (sometimes called variable) Costing

A

Direct (sometimes called variable) Costing can be used for internal purposes only; GAAP prefers absorption costing. Direct costing is not used for the benefit of external users. Variable costs exclude fixed from product (inventoried) costs and deadline produce an income statement based on contribution margin, highly useful to internal managers and computing breakeven points and analyzing performance but not useful for external reporting. using variable costing, all fixed factory okay it is treated as a period cost and is experienced in the. Incurred. The cost of inventory includes only viable cost. Using variable costing the cost of goods sold include only variable costs. Also, viable selling, general, and administrative expenses are part of total variable costs.

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9
Q

Margin of Safety

A

Margin of Safety is the difference between current sales and breakeven in sales. Breakeven sales is calculated by dividing fixed costs by the contribution margin ratio:

Breakeven in sales = Fixed costs/ contribution margin ratio
Fixed costs/contribution margin ratio = breakeven in sales
Margin of safety = current sales - breakeven in sales

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10
Q

Special Orders

A

When considering a special court, manufacturers except for special order if the sales price were in excess of the relevant costs.

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11
Q

Relevant Costs

A

Relevant costs differ depending upon whether the manufacturer is already at full capacity. If already at full capacity, the relevant costs include not just all variable costs that opportunity cost as well. If there is excess capacity in the factory, the costs include only variable costs. Costs are relevant costs if the change to decision to produce an additional amount of the unit over the present output.

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12
Q

Make or Buy Decisions

A

When deciding between make or buy, fixed costs should be ignored unless those fixed costs be avoided by purchasing the product instead of making the product.

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13
Q

Operational Decision Methods (Marginal Analysis)

A

Operational decision methods are referred to as marginal analysis, is used when analyzing business decisions such as the introduction of a new product. Operational decision analysis is also used when analyzing business decisions such as acceptance or rejection of special orders, making verses buying a product or service, and adding or dropping a segment. Marginal analysis is also used in deciding whether to change out output levels of existing products.

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14
Q

Joint Costs

A

Joint costs are sunk costs, costs that are incurred already, and are not relevant to the sale or process further decision. Joint costs occur when two (or more) main products start from the same process and then eventually become different identifiable products. All the costs up to the point that the products become identifiable are known as joint costs. The point where the two distinct products can be identified is known as the split off point.

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15
Q

Incremental Costs

A

Incremental costs are relevant costs. Incremental costs are relevant because they include costs that vary with the decision to produce an additional amount of the unit over the present output. Prime costs (direct materials and direct labor) are incremental costs and would be relevant because they have parity with the decision to produce an additional amount of the unit over the present output.

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16
Q

The Correlation Coefficient

A

The Correlation Coefficient measures the strength of a relationship between the dependent variable and the independent variable. The correlation coefficient is always a number between– 1 and +1. If the relationship is strong, it will have a coefficient near +1 or– 1, depending on the slope of the relationship.

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17
Q

Linear Regression

A

Linear Regression analysis is a statistical method that fits 89 to the data I at least squares method. It is the most accurate way to classify costs of an object as either fixed or variable.

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18
Q

Control Chart

A

Control chart is a measure of nonfinancial performance that is considered in internal benchmark. A control chart shows the performance of a particular manufacturing process in relation to acceptable upper and lower limits of error, or deviation. Control charts show if there is a trend of improved quality performance or if there is a trend of more error.

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19
Q

Total Product Cost

A

Total Product Costs are the sum of direct materials, direct labor, and factory overhead applied.

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20
Q

Example to Calculate Cost of Goods Manufactured from Total Manufacturing Costs is as follows

A

Total manufacturing costs 10
Beginning work in process +1
Ending work in process -5
Cost of goods manufactured 6

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21
Q

Factory Overhead control

A

The cost of in direct materials used increases the factory overhead control account and decreases materials controls.called actual overhead costs are debited to the overhead control T account.

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22
Q

Weighted-Average Method

A

The first step under the weighted average method is to determine the units completed during this period. Then calculate the percentage completed using the ending inventory units. Adding those two numbers together equals equivalent units. The second step is to determine cost per (equivalent) unit. To calculate equivalent cost per unit using weighted average, use both current costs and beginning inventory costs in the numerator and divide by the number of equivalent units.

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23
Q

Methods used for equivalent units of Inventory

A

Regardless of the method used, the formula for cost per equivalent unit is total costs divided by number of equipment units. Using FIFO, the number of equivalent units (denominator) includes beginning inventory units. Using weighted average, the starting point for the calculation of the number of equipment units (denominator) is the number of units completed and transferred out during this period. Using weighted average, the beginning inventory units are not considered in the calculation of equipment units.

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24
Q

Activity Based Costing

A

By using more than one cost driver, activity based costing provides management with a more thorough understanding of product costs and product profitability. In addition, activity based costing leads to a more competitive position by evaluating cost drivers. In activity based costing, cost-reduction is accomplished by identifying and eliminating non-value adding activities. Reducing and eliminating non-value adding activities will lower overall costs.

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25
Q

Activity Based Costing (2)

A

Activity Based Costing (2) activity based costing involves using cost drivers as application based to increase the accuracy of reported product costs. In addition, activity based costing involves using several machine costs pools to measure product costs on the basis of time and a machine center. Activity based costing uses cause and effect relationship to capitalize cost to inventory. This is not acceptable for external reporting but useful to management for internal reporting.

26
Q

Absorption Costing

A

Using absorption costing, costs are broken down between product and period.

27
Q

Difference between Variable Costing and Full Absorption Costing

A

The difference between variable costing and full absorption costing is the treatment of fixed manufacturing costs. Full absorption costing treats fixed manufacturing costs as product costs while variable costing expenses fixed manufacturing as period costs. Variable costing treats all fixed costs as period cost, expensing the costs regardless of sales.

28
Q

Production and Inventory ( Absorption vs Direct / Variable Costing)

A

When production exceeds sales, inventory increases. As inventory increases, net income using absorption costing benefits from fixed manufacturing overhead that is recorded in inventory instead of recognize in the cost of goods sold. When sales exceed production, inventory falls. As inventory falls, net income using absorption costing is reduced by cost of goods sold that includes fixed manufacturing overhead from prior periods that have been recorded in inventory. As a result, when sales exceed production, absorption costing net income is less than variable costing net income.

29
Q

Contribution Margin Calculation

A

Contribution Margin is calculated as sales less all variable costs, even variable selling, general and administrative costs. the calculation of contribution margin is for internal purposes.

30
Q

Variable Costs

A

Variable costs vary in total with production and sales, but on a per unit basis, variable costs per unit do not change with production. Since variable costs per unit do not change with production and sales, contribution margin per unit does not change with production and sales..

31
Q

Breakeven Analysis

A

Breakeven analysis assumes that all variable costs and revenues are consistent on a per unit basis and linear over a relevant range.

32
Q

Special Orders (relevant costs)

A

When considering a special order, a manufacturer would except for special order if the sales price were in excess of the relevant costs. Relevant costs differ depending upon whether the manufacturer is already at full capacity. If already at full capacity, the relevant costs include not just all variable costs but opportunity cost as well. If there is excess capacity in the factory, relevant costs include only variable costs.

33
Q

Opportunity Cost

A

The opportunity cost is the next best use of the productive capacity, not the total of the two or difference between the two opportunity cost is the value of the road not traveled

34
Q

Operational Decision Method

A

The operational decision method, referred to as marginal analysis is used when analyzing business decisions such as the introduction of a new product. Operational decision analysis is also used when analyzing business decisions such as acceptance or rejection of special orders, making purses buying a product or service, and adding or dropping a segment.

35
Q

Marginal Analysis

A

Marginal analysis is used in deciding whether to change out of levels of existing products.

36
Q

Joint Costs

A

Joint costs are sunk costs, incurred already, and are not relevant to the sale or process further decision. Joint costs occur when two (or more) main products start from the same process and then eventually become different identifiable products. All costs up to the point that the products become identifiable are known as joint costs. The point where the to distinct products can be identified is known as the split off point.

37
Q

Correlation Coefficient

A

The correlation coefficient is always a number between– 1 and +1. If the relationship is strong, it will have a coefficient near +1 or – 1, depending on the slope of the relationship. Change in total costs is almost totally dependent on volume; therefore, the relationship between the two will be; the slope is a positive number close to 1.0. As volume goes up, total cost, total cost goes up; the slope is positive.

38
Q

Coefficient of Determination

A

The coefficient of determination measures the total variation in the “Y” – or total costs – that is explained by the total variation in the independent variable, X, or variable costs.

39
Q

Cost Volume Relationship

A

Cost volume relationships are not only positive but also assumed to be proportional since total costs increase with volume.

40
Q

Cash Conversion Cycle

A

CCC = ICP + RCP - PDP
Cash Conversion Cycle = inventory conversion period + receivables collection period + Accounts Payable deferral period

The goal is to shorten CCC so as to minimize the need for financing.

41
Q

inventory conversion period (ICP)

A

The average number of days required to convert inventory to sales (assumes 365 days in a year unless told otherwise)
ICP = average inventory / COGS per day (sometimes uses sales per day)
average inventory = (beginning inventory + ending inventory) / 2

42
Q

Receivables Collection Period (RCP)

A

The average number of days required to collect accounts receivables.
RCP = Average receivables / credit sales per day

43
Q

Accounts Payable Deferral Period (PDP)

A

The average number of days between the purchase of inventory (including materials and labor point manufacturing entity) and payment for them.
PDP = Average payables / Purchases per day (COGS/365)

44
Q

UPERCV(acronym)

A
Financial Statements should:
U = Understandability
P = Presentation
E = Existence
R = Rights
C = Completeness
V = Valuation
45
Q

Accounts Receivables Turnover(A/R Turnover)

A

Net credit sales / average A/R

Average accounts receivables = (beginning A/R + ending A/R) / 2

46
Q

Number of Days In Average Receivables

A

360 / A/R turnover (net credit sales/average A/R)

47
Q

Reorder Point

A

Reorder Point
Average daily demand X average lead time = reorder point without safety stock + safety stock = reorder point with safety stock.

48
Q

Inventory Turnover Ratio

A

COGS / average inventory

49
Q

Number of Days Supply in Average Inventory.

A

360 / inventory turnover (COGS /average inventory)

50
Q

Payback Period

A

Payback Period = investment / annual cash flows = #years
Disadvantages: the payback period ignore is projects profitability and there is no time value of money. However the discounted payback method does use present value cash flows.

51
Q

Internal Rate of Return

A

Internal Rate of Return = investment / annual cash flows = PV Factor
Advantages;
–adjust for the time value of money
– the hurdle rate is based on market interest rates for similar investments
– the results tend to be a little more intuitive than the results of the net present value method.
Limitations;
– depending on the cash flow pattern there may be no unique internal rate of return for a particular project – there may be multiple returns depending on the assumptions used.
– Occasionally, there may be no real discount rate that equates projects net present value to zero.

52
Q

Accounting Rate of Return (ROI)

A

Accounting Rate of Return (ROI) = accounting income / average investment
Advantage:is simple and intuitive and is often the measure that is used to evaluate management.
Limitations:
–the results are affected by the depreciation method used
– ARR makes no adjustments for project risk
– ARR makes no adjustments for the time value of money

53
Q

Net Present Value

A

Net Present Value
P. V cash inflows
- P. V cash outflows
Net P. V (if + good; if - bad)

Advantages:
– presents results in dollars which are easily understood
– adjusts for the time value of money
– considers the total probability of the project
– provides a straightforward method of controlling for the risk of competing projects. Projects – higher risk cash flows can be discounted at higher interest rates
– provides a direct estimate of the change in shareholders wealth resulting from undertaking a project

Limitations:
– may not be consider as simple or intuitive as some other methods
does not take into account the management flexibility with respect to a project management may be able to suggest the amount invested after the first year or two depending on the actual terms.

54
Q

Relationship Between NPV Method and the IRR Method

A

The relationship between NPV method and the IRR method:
NPV > 0 IRR >Discount rate
NPV = 0 IRR = Discount rate
NPV < 0 IRR

55
Q

The Degree of Operating Leverage (DOL)

A

Degree of Operating Leverage (DOL) measures how the size of the business’s fixed assets affect its performance when revenue changes. Higher fixed costs (relative to total costs) means there is a greater risk of low (or negative) earning should revenue (sales volumes) fall below expectations. The risk that profits may be lower than anticipated is commonly known as Business Risk and is measured by the degree of operating leverage (DOL)

DOL = % change in EBIT (earnings before interest and taxes)/% change in sales volume

Increases in revenues for businesses with high fixed costs (i.e., a High DOL) result in proportionately larger increases in return on equity. Having lower variable costs, increases in revenue result in proportionately larger increases in profits.

56
Q

The Degree of Financial Leverage

A

The degree of financial leverage (DFL) measures how much a business relies on debt financing. Using more debt can increase returns on equity, but also increases risk for shareholders.

DFL = % change in earnings per share / % change in EBIT

57
Q

Capital Asset Pricing Model (CAPM)

A

Capital asset pricing model (CAPM) this model assumes the expected return of a particular stock depends on its volatility (Beta) relative to the overall stock market.
CAPM = rrisk free rate + (expected market rate - risk free rate) beta

58
Q

Incremental Costs

A

Incremental Costs are relevant costs. Incremental costs are relevant because they include costs that vary with the decision to produce an additional amount of the unit over the present output. Prime costs (direct materials and direct labor) are incremental costs and would be relevant because they too vary with the decision to produce an additional amount of the unit over the present output.

59
Q

The Decision to Drop a Segment

A

The decision to drop a segment is based on a comparison of cost and benefit. The benefit of dropping the segment is the of affordable fixed costs associated with ejecting the segment. The benefit of avoidable fixed costs is compared with the contribution margin loss.

60
Q

To Calculate Cost per Equivalent Unit Using FIFO

A

To Calculate Cost per Equivalent Unit Using FIFO:
Beginning Inventory Units (50% completed, 100 units this period) 50 units
Units completed for the period +400 units
Beginning Inventory -100 units
Subtotal 350 units
Ending inventory units X the percent complete (200 units X 0.75) +150 units
Equivalent units using FIFO 500 units

The second step is to calculate the numerator or the total costs.
To calculate the cost per equivalent unit using FIFO, the numerator includes current (this period) costs only.