CG-P1B-GX120 SALVAGE PUMP Flashcards

1
Q

What type of Carburetor is installed on the pump?

A

Two-piece Flo-jet(small)

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2
Q

What is the spark plug gap on the pump?

A

.030in

MPC 256038.1 P. 9, 31

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3
Q

What types of oil are used on the pump?

A

SAE 30 for 50 degrees and up
5W30 for 30 degrees and down
10W30 for -5 degrees and up

MPC 256038.1 p 8

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4
Q

What spark plug is used on the pump?

A

NGK BPR6ES or DENSO W20EPR-U(commercial purchase)

MPC 256038.1 p 9

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5
Q

How long is the type one nylon cord that attaches to the 6volt explosion proof flashlight to the instruction card?

A

36inches bowline followed by a stopper knot on both ends.

D cell batteries

MPC 256038.1 P. 14

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6
Q

How is the extra suction hose gasket secured to the underside of the lid?

A

place the spare gasket into a 4x6in interlocking bag and close. tape the bag inside of the lid using a strip of duct tape. stencil “extra suction hose gasket” in 1”letters with black enamel tape.

MPC 256038.1 p. 14

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7
Q

What are the languages on the instruction card?

A

english, french, spanish, vietnamese

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8
Q

What is the size of the letters of the unit address on the pump container and “no smoking, gas in can”?

A

1” black enamel letters

two opposing sides of lid for no smoking

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9
Q

What size breakaway wire is used

A

0.020 in copper

MPC 256038.1 P. 18

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10
Q

How long will the pump take to prime at a ten foot lift?

A

no more than 30 seconds

MPC 256038.1 p 25

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11
Q

What is the most likely cause of failure?

A

moisture in the gas can

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12
Q

What is the maximum amount of pulls allowed to start the pump?

A

6 pulls

MPC 256038.1 p 26

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13
Q

What position does the recoil pull starter get stationed after reinstalling the quick release L-bolts

A

clockwise to the 1 o clock position

MPC 256038.1 P. 9

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14
Q

How far from the frame will the fuel can retention hook be after bending with pliers

A

1/8in

MPC 256038.1 P. 10

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15
Q

Fuel line retention rubber band

A

larks head rubber band to pump frame adjacent to fuel connector on fuel can. loop end of rubber band over fuel line between the fuel filter and the carburetor

MPC 256038.1 p 11

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16
Q

Oil alert sensor cutoff switch and unit

A

switch bracket bolted directly to flywheel shroud

unit in engine case has one yellow wire extending from rubber core. cut yellow wire flush with the sending unit

MPC 256038.1 p 12

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17
Q

Starter Rope

A

fold starter rope twice attach with larks head knot to pump frame handle at priming pump

MPC 256038.1 P. 14

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18
Q

Cold Start

A
  1. ensure the fuel valve lever in moved to the right “on” position
  2. ensure choke lever is moved to the left to “closed” position
  3. ensure throttle switch is moved to left from “slow” position to the “fast” position
  4. turn engine switch “on”

MPC 256038.1 P. 24/25

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19
Q

For the test, pump should be __ to __ ft above the water.

A

10-15 ft

M10470.10E p. 2-27 Note

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20
Q

What is one probability for the engine to fail to start?

A

Condensation (moisture) in the container

MPC 256038.1 P. 26

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21
Q

What are effective ways to rid the pump container of moisture?

A

Completely drying kit components and by using proper packaging methods. vacuum cleaner discharge air, directed into the hoses and pump housing.

MPC 256038.1 P. 26

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22
Q

What size is the armature gap?

A

.010 in using a feeler gauge

MPC 256038.1 P. 35

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23
Q

What type grommet is used for the instruction placard

A

00 plain grommet

MPC 256038.1 P. 14

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24
Q

What is the rated output

A

120-150 gl per minute at a 10 ft suction and operate for approx. 5-6 hours on 1 gl of gasoline

CGTO PG-85-00-310-A 6-4

120 gl per minute, 4-5 hours on fuel in kit

M13520.1C p 6-6

1C-144A-1 p 1-364 says 4-5 hours on 1 gallon

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25
Q

How long are the hoses

A

Suction- 15 ft 2 in dia
Discharge- 20 ft 3in dia

CGTO PG-85-00-310-A 6-4

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26
Q

What size/kind of motor

A

4 cycle, centrifugal pump, 3.5 HP at 3600 RPM

CGTO PG-85-00-310-A 6-4

3 horse power

M13520.1C p 6-6

CGTO 1C-144A-1 p 1-364 says 4 HP

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27
Q

Inspection interval

A

Visual- 30 days
Test run- 60 days
Servicing- 180 days

CGTO PG-85-00-310-A 6-4

28
Q

How far down do you install the retainer ring for the recoil starter quick release L-bolts

A

Base of the thread

MPC 256038.1 P. 9

29
Q

What type of clamp is used for the wire bundle of the oil alert cut off switch

A

Adel Clamp

MPC 256038.1 P. 12

30
Q

What do you seal the oil alert sending unit(yellow wire removal) with

A

Small amount of flame retardant silicone sealant, black

MPC 256038.1 P. 14

31
Q

What is stenciled on the outside of the pump container

A

1.Coast Guard unit address and unit operations center phone
number
2. NO SMOKING, GAS IN CAN or sticker on two opposing sides of
container lid
3. 1in letters

MPC 256038.1 P. 16

32
Q

What type of fuel filter is authorized

A

Darley P/N- 4207201

MPC 256038.1 P. 19

33
Q

Where do you place the second optional gas can

A

On top of pump assembly

MPC 256038.1 P. 21

34
Q

How high do you fill the gas can

A

1/2 in from the bottom of the tank neck opening

MPC 256038.1 P. 24

35
Q

Which direction on the fuel valve is the on position

A

Right

MPC 256038.1 P. 24

36
Q

Which direction is the throttle moved to the fast position

A

Left

MPC 256038.1 P. 25

37
Q

What do you adjust the throttle to and what do you use

A

1400 RPM
Treysit Sirometer held on the recoil starter cover

MPC 256038.1 P. 26

38
Q

What do you lubricate the pump body suction intake, impeller, all moving parts, engine, flywheel, ignition coil, and pump with

A

Fluid Film

MPC 256038.1 P. 27

39
Q

What do you secure the discharge with

A

Rubber band or light twine

MPC 256038.1 P. 27

40
Q

What do you wash the foam element with

A

Warm soapy water then rinse and dry

MPC 256038.1 P. 30

41
Q

What do you lubricate the foam filter element with

A

Mil-PRF-21260, SAE 5W30

MPC 256038.1 P. 31

42
Q

Turn the flywheel so magnet is ___ beneath ignition coil

A

NOT

MPC 256038.1 P. 35

43
Q

How do you remove rust or corrosion

A

Sanding or wire brushing

MPC 256038.1 P. 35

44
Q

What type of loc tite is used on the inlet valve threads

A

3 turns of anti-seize tape MIL-T-27730A in a clockwise direction

MPC 256038.1 p 14

45
Q

How many 1 x14 in solas on container

A

4

MPC 256038.1 p 15

46
Q

How many 2 x 9 in solas on container

A

1

MPC 256038.1 p 15

47
Q

How many 2 x 14 in solas on pump container

A

7

MPC 256038.1 p 15

48
Q

How many 2 x 2 in solas on pump container

A

4

MPC 256038.1 p 15

49
Q

How many 2 x 10 in solas on container

A

4

MPC 256038.1 p 15

50
Q

Where can you find the serial number

A

On the cast aluminum pump casing above the intake hose attachment point

MPC 256038.1 p 18

51
Q

What type of fuel lines, fuel filters, fuel cap, fuel line quick disconnect o ring is used

A

Darley

MPC 256038.1 p 20

52
Q

What is a concern with desiccant generating heat when it first comes into contact with moisture

A

Thermal burns to soft tissue

MPC 256038.1 p 21

53
Q

When packing what position should the on/off switch be in

A

On

MPC 256038.1 p 21

54
Q

When packing what position should the choke lever be in

A

Open to the right

MPC 256038.1 p 21

55
Q

What is the only approved fuel filter

A

PN 4207201

MPC 256038.1 p 25

56
Q

What rpm should you adjust the engine speed to with the throttle lever

A

1400 rpm +- 200

MPC 256038.1 p 27

57
Q

What do you measure the RPMs with

A

Treysit sirometer held on the recoil starter cover

MPC 256038.1 p 27

58
Q

How full should the oil be filled to

A

Base of the fill port

MPC 256038.1 p 27

59
Q

What size is the socket for the spark plug

A

13/16

MPC 256038.1 p 31

60
Q

What size is the feeler gauge used between coil armature and flywheel

A

0.010

MPC 256038.1 p 36

61
Q

What size drill bit is used to enlarge the adel clamp hole

A

15/16 in

MPC 256038.1 p 13

62
Q

Due to the the fuel tank mounting hook being made of aluminum and potential for metal fatigue how many times can you bend the retention hook

A

Once

MPC 256038.1 p 10

63
Q

The pump engine crankcase holds how much oil

A

0.59 us qt

MPC 256038.1 p 8

64
Q

What color warning decals are in each corner on top of gas can

A

4 yellow decals

MPC 256038.1 p 7

65
Q

What size socket goes on the 3 bolts of the crankcase housing pull starter housing to flywheel cover

A

10mm

MPC 256038.1 p 9

66
Q

What color is the crankcase oil filler cap

A

gray on one side black on the other

MPC 256038.1 p. 8

67
Q

What is the minimum octane that can be run in the pump?

A

85

unleaded