All weeks Flashcards

(143 cards)

1
Q

Food scientist goal

A

Safe, high quality

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2
Q

Food manufacturer goal

A

same as food scientist plus profit

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3
Q

Value vs Quality:

A

Value: attributes worth paying for.

Quality: standard and consistency.

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4
Q

Tools for value adding

A

product specs, process flow charts, organoleptic testing (texture, colour, taste)

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5
Q

Value-add through:

A

improved quality (IR imaging), safety (QA, traceability), shelf life (waxing, CA storage), availability (bulk transport), and reduced waste (grading).

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6
Q

Food Structure

A

the arrangement and organization of food components at different scales (macro, micro, nano) that determine physical properties and texture.

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7
Q

Relevance of Food Structure

A

Sensory: texture, glossiness, flavour release

Stability: impacts shelf life via water binding, oxidation, etc.

Safety: structural integrity can reduce microbial risk

Functionality: delivery of nutrients, mechanical behavior during consumption

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8
Q

Key Structural Components in Foods
Plant based

A

Cellulose: main component of plant cell walls; provides rigidity; insoluble dietary fibre

Hemicellulose: highly branched, binds to cellulose via hydrogen bonding

Pectin: hydrophilic, forms gels with calcium ions; found in the middle lamella between plant cells

Turgor Pressure: osmotic pressure inside plant cells; high turgor = crisp texture (e.g., fresh apples, lettuce)

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9
Q

Key Structural Components in Foods
Meat

A

Hierarchical muscle structure: actin/myosin filaments → fibrils → fibres → muscle bundles

Texture affected by:

Muscle fibre type (slow-twitch vs fast-twitch)

Collagen content and crosslinking (connective tissue toughness)

Intramuscular fat (marbling) influences juiciness

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10
Q

Examples of Structural Effects

A

Juiciness: high turgor pressure in plant cells

Crispiness: glassy amorphous state (e.g., crackers)

Softening: loss of turgor or enzymatic breakdown

Woodiness: thickened secondary walls in older plant tissue

Browning/Bruising: due to cell rupture and enzyme release (e.g., polyphenol oxidase)

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11
Q

Muscle Structure & Texture in Meat

A

Influenced by muscle fibre types, size, connective tissue content + composition, intracellular fat content + distribution, collagen fibres

actin/myosin filaments –> fibrils –> fibres –> muscle bundles

Muscle fibres: 10-100 µm in diameter, varying in length

Connective tissue:
Collagen in a proteoglycan matrix; heat converts collagen to gelatin
Affects tenderness and mouthfeel

Fat Distribution:

Intramuscular fat improves flavour and texture (e.g., wagyu beef)

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12
Q

Physical State of Food

A

Solids: crystalline (ordered) vs amorphous (disordered)

Liquids and gases: more molecular mobility

Structure affects how foods behave under mechanical force and during processing (e.g., cutting, mixing)

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13
Q

TriGlyceride (neutral fat) structure

A

Alcohol + Acid –> ? + Ester + Water

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14
Q

Chemical Structure of Fats

A

Fats are mainly composed of triacylglycerols (TAGs): three fatty acids esterified to a glycerol backbone.

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15
Q

TAG properties are influenced by:

A

Fatty acid chain length ( longer = higher MP)
Degree of saturation (saturated vs unsaturated) (more saturation = higher MP)
Cis vs trans configuration (more trans = higher MP)

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16
Q

Example of TAG higher MP

A

Stearic acid (C18:0, saturated) has a higher melting point than oleic acid (C18:1, cis).

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17
Q

Functional Properties of Fats in Food

A

Shortening: interferes with gluten development → crumbly/brittle texture in baked goods (e.g., shortbread).

Aeration: air incorporation via creaming fat with sugar (important for cakes).

Creaming: aeration (mixing butter and sugar together)

Flavour delivery: fats are carriers of lipophilic flavour compounds and aromas.

Mouthfeel: contributes to creaminess and lubrication.
Heat transfer: fats enable high-heat cooking (e.g., frying).

Chocolate melting: Cocoa butter melts at 34–38 °C, just below body temp → desirable mouthfeel.

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18
Q

Refining steps of Oils

A

Degumming
Deacidificatimon
Bleaching
Deodorisation
Winterisation

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19
Q

Degumming

A

removes phospholipids (gums)

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20
Q

Deacidification

A

neutralises free fatty acids (FFAs) → improves shelf life

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21
Q

Bleaching

A

adsorptive removal of pigments (e.g., carotenoids, chlorophyll)

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22
Q

Deodorisation

A

steam distillation to remove volatile off-odours

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23
Q

Winterisation

A

crystallisation to remove waxes (prevents clouding in salad oils)

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24
Q

fat Modification Processes

Hydrogenation

A

Converts unsaturated bonds → saturated
Requires: Ni catalyst, high pressure H₂ gas
Partial hydrogenation = formation of trans fats (linked to heart disease)

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25
fat Modification Processes Interesterification
Rearrangement of fatty acids within TAGs Random or directed (controlled via enzymes or temperature) Adjusts melting profile without trans fats
26
fat Modification Processes Fractionation
Physically separates TAGs by melting point Used to produce solid fat fractions for margarine, spreads
27
Frying Stability
Desirable oil for frying: High smoke point (≥ 200 °C) Low in polyunsaturates (to reduce oxidation) Neutral flavour and colour
28
Degradation Reactions in oil:
Hydrolysis: FFAs released Oxidation: peroxides, aldehydes formed → rancidity Polymerisation: leads to sticky, viscous oil
29
Analytical Techniques for Fats
Level of unsaturation: Iodine Value (higher IV = more double bonds) Free fatty acids: NaOH titration Oxidation: Peroxide value Smoke point: Determined by heating until visible smoke
30
Examples of Fat Sources
Canola oil: high in MUFAs, moderate PUFA; higher melting point at 0 °C than olive oil Olive oil (RBD - refined, bleached, deodorized): >99% TAGs, with different mixed TAG structures EVOO: mechanically extracted, retains polyphenols MCT oil: mostly medium-chain triglycerides (C6–C12); fast energy source, less storage as adipose Coconut oil: mix of MCTs and LCTs; semi-solid at room temp
31
Sucrose:
Disaccharide (glucose + fructose), primary dietary sugar
32
Invert Sugar
Hydrolysis of sucrose → glucose + fructose Occurs via: Heat + acid Enzyme (invertase) Properties: More hygroscopic (absorbs moisture from air) Resists crystallisation → smoother textures in syrups, jams Example: Jam left on a bench gets gloopy due to sugar inversion and water absorption
33
Emulsification in Sugary/Fatty Products
Nut pastes (e.g., peanut butter): Fat separation = oil at top, dry solids at bottom Fix with emulsifiers (e.g., lecithin) to stabilise fat dispersion Fats with low solid fat index (like peanut oil) tend to separate
34
Testing Sugar Properties
°Brix: % sugar by weight in solution (refractometry) Reducing sugar test: Benedict’s or Fehling’s Aw: measured to ensure microbial stability
35
Brix meaning
Brix is a measure of the amount of dissolved solids in a liquid via its specific gravity, and is used especially to measure dissolved sugar. One degree Brix is 1 gram of sucrose in 100 grams of solution.
36
Non-Enzymatic Browning Reactions Millard
Maillard Reaction Reducing sugar + amino acid → brown pigments, complex aromas Occurs >140°C Key in baked goods, grilled meat, coffee
37
Non-Enzymatic Browning Reactions Caramelisation
Sugar heated >170°C → pyrolysis Produces caramel colour and flavour Involves dehydration, fragmentation, polymerisation
38
Sweetness scale
fructose > sucrose > glucose
39
Sugar Cane Processing Steps
Harvesting Milling & Extraction Billets crushed → juice extracted Imbibition: water sprayed to recover more sucrose By-product: Bagasse (used as biofuel, mulch) Clarification Lime (Ca(OH)₂) neutralises acidity (pH 5–6) Heat (95°C) inactivates invertase enzyme Precipitation of phosphates & organics → mud (used as fertiliser) Evaporation Juice concentrated using multiple-effect evaporators under vacuum ~65% solids (°Brix) Crystallisation supercrystalisation Centrifugation Spins out molasses from sugar crystals Raw sugar dried using hot air Refining Affination: hot syrup washes off impurities Melting: purified crystals dissolved Carbonation: Ca(OH)₂ + CO₂ → CaCO₃ removes pigments, resins Decolourisation: resin filters or activated carbon Crystallisation: white sugar recovered Final drying, sieving, and packing
40
what happens when you cut out sugar in baked goods
Without sugar, baked goods may become drier, more crumbly, and less tender, and their overall flavor can become flat. The browning process can also be affected, potentially leading to a lighter color. Additionally, sugar helps to retain moisture, so reducing it can result in a shorter shelf life for the baked goods. - sugar alcohols are less sweet -bulking agents needed to help structure and hardness (dextrose) - softness (dextrose and starch) - aeration: rating agents
41
chocolate blooming
whitish or grayish streaking that can appear on the surface of chocolate
42
Fat bloom
occurs whitish or grayish on chocolate surface, occurs when warm temp causes cocoa butter to soften and seperate. When it rises + resolidifies the sugar bloom forms
43
Sugar bloom
presents as dry, hard white film on the surface caused by moisture within coating. The sugar dissolves and evaporates, forming larger crystals and a dusty layer
44
Grain structure:
bran (fibre), germ (nutrients), endosperm (main starch/protein source)
45
Dry Milling
Used for wheat, maize → flour Separates bran, germ, and endosperm Endosperm ground into refined flour By-products: bran (fibre), germ (oil source)
46
Wet Milling
Used for maize, rice → starch and protein isolation Soaking softens kernel, allowing component separation Products: starch, gluten, germ oil, fibre
47
Quality Attributes of Flour
Particle size: affects hydration, dough rheology Protein content: affects gluten network (bread vs cake) Damaged starch: increases water absorption, affects viscosity
48
Falling Number Test
Measures α-amylase activity High enzyme activity = low falling number → degraded starch Sprouted/damaged grains have ↑ α-amylase → poor baking quality
49
Starch Properties
Composed of: Amylose: linear, forms gels Amylopectin: branched, provides thickening Granule size, shape, and crystalline structure vary by botanical source
50
Starch Gelatinisation
Occurs during heating in excess water (~60–80°C) Granules swell, absorb water, lose crystallinity Viscosity increases, opacity changes Critical for sauces, baking, noodle production
51
Retrogradation
Re-association of amylose chains upon cooling Leads to staling (bread), syneresis (water loss from gels) Occurs faster in amylose-rich starches
52
syneresis
leakage of water from a starch gel
53
Denaturation of Proteins
Definition: Unfolding of a protein’s native 3D structure (not breaking peptide bonds). Caused by: heat, acid/base (pH), salt, mechanical shear, freezing
54
What Are Proteins?
Proteins are large biomolecules composed of amino acids linked by peptide bonds. Their structure determines their function in food — affecting texture, emulsification, gel formation, and more.
55
Protein Aggregation & Gelation
Once unfolded, proteins may reassociate via hydrophobic, ionic, or disulfide bonds → gel formation or clumping. Aggregation: Unfolded proteins clump together (Cooked egg whites) Gelation: 3D protein network traps water (Yogurt, custard, tofu)
56
Functional Properties of Proteins Gelation
Network traps water for firm texture TOFU, YOGURT
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Functional Properties of Proteins Emulsification
Proteins act as emulsifiers: unfold at fat–water interface Stabilise oil droplets in water 🧁 Example: Egg yolk lecithin in mayonnaise Milk proteins in ice cream
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Functional Properties of Proteins Foaming
Whipping/Beating unfolds proteins Forms network around air bubbles → stabilised foam 🥚 Example: Albumin (egg white) → meringue Dairy foams (e.g., whipped cream) 🛑 Overbeating → protein films break = foam collapse
59
Functional Properties of Proteins water holding capacity (WHC)
Retains moisture in gels/emulsions
60
Functional Properties of Proteins Viscosity/Thickening
Protein unfolding increases thickness
61
Casein Micelles (Milk Proteins)
Caseins form stable micelles at pH ~6.6 κ-casein keeps micelles dispersed Acid or rennet disrupts κ-casein → coagulation/curdling 🧀 Example: Rennet cleaves κ-casein in cheese-making → curd forms 🥛 Isoelectric point of casein = pH 4.6
62
Isoelectric Point (pI)
pH at which protein has no net charge Least soluble → precipitates 🧪 Used to coagulate proteins: Cheese (casein at pI = 4.6)
63
What Is Rigor Mortis?
stiffening of muscles after animal slaughter due to ATP depletion.
64
What Happens Post-Mortem:
TP levels drop after slaughter Myosin and actin filaments lock → permanent cross-bridges form Muscles stiffen → meat becomes tough and inextensible 🧠 ATP is needed to release actin-myosin binding; without it, muscles remain contracted.
65
Cold shortening
f meat is chilled too quickly before rigor completes → extremely tough meat ✅ Avoided by maintaining pre-rigor temperature ≥10–15 °C during early postmortem period
66
Meat Tenderisation
Post-rigor mortis, meat needs time to age and break down protein structures to regain tenderness.
67
Tenderisation Mechanisms
Aging (conditioning): Natural enzymes (e.g., calpains) break down myofibrils (Dry-aged beef) Marination (acid)L Lowers pH, unfolds proteins (Lemon juice or vinegar on steak) Mechanical tenderising: Physically disrupts muscle fibres (Needle/blade tenderisers) Enzymatic tenderisers: Plant enzymes degrade proteins (Papain (papaya), bromelain (pineapple)) Cooking (slow/moist heat): Denatures collagen → gelatin (Braising, stewing)
68
Key Proteins Involved in Meat Texture
Actin & Myosin: Contractile proteins (Lock together during rigor) Collagen Connective tissue: Tough if undegraded; gelatinises when cooked Elastin: Elastic connective (tissue (Resistant to breakdown; always tough) Proteolytic enzymes: Calpains, cathepsins (Break down structural proteins postmortem)
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What Is Spoilage?
Spoilage is any undesirable change in food quality (appearance, smell, texture, taste) that makes it unacceptable or unsafe.
70
Causes of Spoilage:
Microbial: bacteria, moulds, yeasts Signs: slime, souring, gas, off-odour, visible growth Chemical: lipid oxidation, enzymatic browning Signs: rancid smells, browning (cut apples) Physical: dehydration, bruising, freezer burn Signs: softening, wilting, texture loss
71
Factors Affecting Spoilage
pH: Low pH (<4.6) inhibits Clostridium botulinum Water activity (aw): aw < 0.85 inhibits most pathogens Temperature: Cold slows microbes and enzymes Oxygen: Absence slows aerobic spoilage Nutrients: More sugar/protein = faster spoilage if not preserved
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Food Preservation Goals
Extend shelf life Maintain quality and safety Minimise waste
73
Preservation Methods Thermal
Destroys microbes & enzymes (Pasteurisation, sterilisation)
74
Preservation Methods chilling/ Freezing
Slows microbial growth (Refrigeration, frozen meals)
75
Preservation Methods drying/ dehydration
Reduces aw (removes water) (Dried fruits, jerky)
76
Preservation Methods acidification
Lowers pH to inhibit pathogens (pickles, kimchi)
77
Preservation Methods modified atmosphere packaging
Alters gas composition (↓O₂, ↑CO₂) (Packaged salads, meats)
78
Preservation Methods preservatives
Kill/inhibit microbes (Sorbates, benzoates)
79
Preservation Methods Fermentation
Organic acids + antimicrobials via microbes (Yogurt, sauerkraut)
80
Preservation Methods Microbial control Threshold
Uses multiple mild techniques together (Chilled cooked meats, soft cheeses)
81
Water Activity (aw)
Measures free water (not bound to solutes). Microorganisms need available water to grow. aw scale: 0 (bone dry) to 1.0 (pure water)
82
aw examples
~0.99 Fresh meat, fruit ~0.85 Cheese, cakes ~0.6–0.7 Dried fruit, crackers
83
Common Preservatives
Chemical: Sodium benzoate, potassium sorbate (Yeasts, moulds) BiologicalL Nisin (from Lactococcus lactis) (Gram-positive bacteria) Natural: Essential oils (thyme, clove), organic acids (Bacteria & fungi)
84
Hurdle Technology
Combines multiple barriers to inhibit spoilage without compromising quality. 🎯 Example: Cooked ham: Mild heat (pasteurisation) Refrigeration Vacuum packing (no O₂) Salt and pH adjustment
85
What is Fermentation?
Fermentation is a metabolic process in which microorganisms convert sugars into acids, gases, or alcohol, usually under anaerobic conditions (no oxygen). It preserves food, enhances flavour and nutrition, and improves safety.
86
Types of Fermentation
1. Homofermentative Pathway: EMP (glycolysis) End product: Lactic acid ATP yield: 2 ATP per glucose Microbes: Lactococcus lactis, some Lactobacillus spp. Used in: Yogurt, cheddar cheese, fermented sausages 🧁 Reaction: Glucose → 2 Lactic Acid + 2 ATP 2. Heterofermentative Pathway: Phosphoketolase (pentose phosphate) End products: Lactic acid + CO₂ + ethanol/acetic acid ATP yield: 1 ATP per glucose Microbes: Leuconostoc, some Lactobacillus spp. Used in: Kimchi, sauerkraut, kefir 🥬 Reaction: Glucose → Lactic Acid + CO₂ + Ethanol/Acetic Acid + 1 ATP
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Main Microorganisms in Fermentation
Lactic Acid Bacteria (LAB): Acidify, inhibit spoilage/pathogens Yeasts: Produce alcohol, CO₂, esters Acetic Acid Bacteria: Oxidise ethanol to acetic acid Moulds: Break down complex substrates
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Cheese Fermentation Steps
Acidification (via LAB): converts lactose to lactic acid Coagulation: rennet cleaves κ-casein → curds form Processing: Cheddaring = pressing/draining curds Stretching = mozzarella Ripening = enzymes/microbes develop flavour
89
Benefits of Fermentation
Preservation: Produces acids/ethanol/CO₂ that inhibit spoilage microbes Enhanced flavour: Complex aroma compounds: esters, aldehydes, acids Improved nutrition: Better bioavailability of nutrients (e.g., B-vitamins in tempeh) Detoxification: Reduces antinutrients/toxins (e.g., bitter compounds in olives) Digestibility: Breaks down indigestible components (e.g., legumes)
90
Fermentation = “Good Spoilage”
Controlled action of microbes to: Modify pH (acid production) Reduce redox potential Produce antimicrobial metabolites (e.g., bacteriocins like nisin) Outcompete spoilage/pathogenic bacteria
91
Fermentation and Food Safety
Lactic acid lowers pH → prevents pathogens Salt draws out water and inhibits spoilage organisms Anaerobic environment essential (esp. for kimchi, sauerkraut) Starter cultures ensure consistent and safe results
92
Fermentation and Packaging
After fermentation: Vacuum or MAP packaging maintains anaerobic conditions Helps extend shelf life without chemical preservatives
93
Why Size Reduction?
Size reduction = decreasing particle size of solid foods using mechanical forces. Purposes: Improve texture and processability Increase surface area (for drying, cooking, mixing) Standardise particle size for consistent product quality Facilitate separation of components
94
Forces Used in Size Reduction
Compression: Food crushed between two surfaces (Fruit pulping) Impact: Food struck by fast-moving object (Hammer mill, pin mill) Attrition: Abrasion between surfaces (Grinding spices) Shearing: Cutting with sharp blades (Dicers, slicers)
95
Key Material Properties Affecting Size Reduction
Brittleness: Fractures easily (good for grinding) Ductility: Deforms before breaking (e.g., fats) Toughness: Resists fracture (e.g., meat, fibrous roots) Moisture content: High moisture = harder to reduce in size (may smear) Heat sensitivity: Overheating damages flavour/nutrients (use cooling)
96
Separation Techniques Related to Particle Size
Sieving: separates solids based on mesh size Air classification: separates light from heavy particles Centrifugation: density-based separation (e.g., cream from milk)
97
Principles of Crystallisation
Formation of solid crystals from a solute in solution when it's supersaturated. Supersaturation – solvent holds more solute than usual Nucleation – small clusters form (can be seeded) Crystal growth – more solute added to nuclei Recrystallisation – rearrangement into more stable form
98
Distillation
Separates volatile liquids by differences in boiling point Application: Alcoholic beverages, essential oils, flavour extracts
99
Evaporation
Removes water by heating (often under vacuum) Concentrates liquids without burning heat-sensitive nutrients Applications: Tomato paste, condensed milk, juice concentrates
100
What Is Mixing?
Mixing is a unit operation that aims to evenly distribute two or more ingredients (solid, liquid, or gas) to create a homogeneous system.
101
Goals of mixing
Ensure consistent product quality Maximise reaction efficiency (e.g., fermentation, emulsification) Facilitate heat or mass transfer Enable uniform texture, flavour, and colour
102
Types of Mixing Systems
1. Solid–Solid Powder blending, flour mixing, seasoning Homogeneity influenced by particle size, shape, and density 2. Solid–Liquid Dissolving sugar in water, mixing starch slurry Requires agitation to ensure full dispersion 3. Liquid–Liquid Mixing juices, oils, and aqueous phases (e.g., vinegar + oil in dressings) 4. Gas–Liquid or Gas–Solid Incorporation of air in foams, whipped cream, or dough
103
Mechanisms of Mixing
Convection: Bulk movement of material (Ribbon blender) Diffusion: Random particle movement (Powder blending over time) Shear: Layers move past one another (High-shear mixers, emulsifiers)
104
Segregation (De-mixing)
Even after mixing, components can separate during handling or storage, reducing product uniformity.
105
types of segregation
Sifting: Small particles fall through gaps Percolation: Vibration causes smaller particles to move down Rolling: Rounder/larger particles roll to edges Elutriation: Airflow lifts lighter particles away Example: In cake mix, chocolate chips may sink or rise if not stabilised.
106
Strategies to Prevent Segregation
Reduce particle size variation Use agglomeration to bind particles together Add liquid binders or stabilisers Design equipment to minimise vibration
107
Why Use Low-Temperature Preservation?
To slow down microbial growth, enzyme activity, and chemical changes Helps extend shelf life, retain nutritional value, and maintain sensory quality ❗ Low temperatures do NOT kill microbes — they only slow their activity.
108
cooling
↓ temp quickly Post-processing, pre-storage
109
chilling
0 – 5 °C Preserves perishables (dairy, meat)
110
freezing
< 0 °C (usually –18 °C or below) Long-term storage; immobilises water
111
Cooling and heating concepts
reaction rate doubles or triples with 10 degree increase reaction rate halves or decreases by 3 with 10 degree decrease
112
Why Store Meat & Seafood at –1 °C?
Just above freezing point (~–1.5 °C for muscle foods) Maximises shelf life without freezing (prevents texture damage) Avoids drip loss and freeze–thaw cycles
113
Freezing as Preservation
Freezes water → lowers water activity (aw) Halts microbial growth, but not chemical degradation Freezing changes: Texture (ice crystals can damage structure) Water binding (can shift moisture) Flavour (oxidative changes in fats)
114
Stages of Freezing
Pre-cooling – food temp reduced Supercooling – drops below freezing point, no ice yet Nucleation – ice crystals start forming Crystallisation – rapid formation of ice Post-crystallisation cooling – temperature stabilises below freezing Storage – held at or below –18 °C
115
slow freezing vs quick freezing
Slow freezing: Large crystals Cell rupture, texture loss Quick freezing: Small crystals Minimal damage, better quality ✅ Quick freezing = smoother texture, less drip loss on thawing
116
Water Activity & Freezing
Water freezes, but solutes remain in liquid phase → aw decreases Freezing concentrates solutes in remaining water Result: microbial growth is inhibited
117
Cellular Damage from Freezing
Osmotic damage: Water moves out of cells during freezing → shrinkage Structural damage: Ice punctures membranes → leakage on thawing Drip loss: Liquid lost when thawed = reduced juiciness
118
Eutectic Point
Lowest temp at which solutes and water coexist in liquid before freezing Below this point, everything freezes → no microbial activity
119
Cook-Chill Processing
Short shelf-life: Mild pasteurisation (e.g., 70 °C for 2 min); stored <10 days Chilled lasagna Extended shelf-life: Stronger heat (e.g., 90 °C for 10 min); stored >10 days Vacuum-sealed ready meals
120
What is Thermal Processing?
Thermal processing involves applying controlled heat to foods to: Kill or reduce pathogenic and spoilage microorganisms Inactivate enzymes Improve shelf life and safety Modify texture, flavour, colour
121
Heat Transfer Basics
Conduction: Heat transfer through solids; particle-to-particle Metal cans, solid foods Convection: Heat via moving liquid/gas Boiling soup, canned liquids Radiation: Electromagnetic waves (no contact) Infrared ovens, broilers
122
Thermal Processing Types
Blanching: ~100 °C Enzyme inactivation (Peas before freezing) Pasteurisation: <100 °C Kill pathogens (Milk, juice) UHT (Ultra-High Temp) 135–150 °C Extended shelf life (Long-life milk) Hot filling >85 °C Sterilise container + product (Bottled juice, sauces) Sterilisation ≥121 °C Destroy all viable microbes (Canned soup)
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Pasteurisation Methods
LTLT (Low Temp Long Time) 63 °C for 30 min Traditional milk method HTST (High Temp Short Time) 72 °C for 15 sec Standard pasteurised milk UHT 140–150 °C for 1–2 sec Long-life milk, cream
124
Microbial Heat Resistance Concepts D value
Time (min) at a specific temperature to reduce microbial population by 90% (1 log cycle)
125
Microbial Heat Resistance Concepts Z value
Temp increase needed to reduce D-value by 90%
126
Microbial Heat Resistance Concepts Thermal Death time
Time to kill a specific organism at a given temperature
127
Microbial Targets
Most heat-resistant pathogen = Clostridium botulinum spores Target for canning and sterilisation pH <4.6 = safe from C. botulinum without full sterilisation
128
Blanching
Mild heat treatment using steam or hot water Purpose: Inactivate enzymes (e.g., polyphenol oxidase) Preserve colour and flavour Prepare food for freezing or dehydration 🫛 Example: Blanch green beans before freezing to retain colour
129
Hot-Fill Process
Used for acidic foods (pH <4.6) Fills product into sterile container at high temperature Product sterilises the container Hold time = enough to inactivate spores 🧃 Example: Bottled fruit juice, salsa
130
Sterilisation
Destroys all viable microorganisms including spores Performed in-package (retort) or in-flow (aseptic) 🧪 Used for: low-acid canned foods (beans, meats)
131
Balancing Safety vs Quality
Too little heat = unsafe Too much heat = loss of vitamins, flavour, texture Challenge: find the thermal processing sweet spot 🧪 Sensory changes: Maillard browning Nutrient loss (esp. Vitamin C, B1) Texture softening (veg, pasta)
132
Thermal Processing Equipment
Retorts: batch or continuous pressure cookers (for cans) Plate heat exchangers: for liquids (milk, sauces) Direct steam injection: for UHT (rapid heating/cooling) Hot fill tanks: for acidic liquid foods
133
Thermal Process Design Tools
Microbial growth models Heat penetration testing Log reduction calculations (based on D- and Z-values) Food pH, aw, and composition
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What Is Dehydration? + Goals
the removal of water from food to lower water activity (aw) and inhibit microbial growth, enzyme activity, and spoilage. 🎯 Goals: Extend shelf life Reduce weight/volume (for easier transport & storage) Improve convenience (rehydratable foods) Enable further processing (e.g., powders)
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Drying vs Dehydration
Drying: usually partial moisture removal (sun-drying fruits) Dehydration: refers to industrial/commercial removal to low moisture content
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Water Activity (aw) and Preservation
>0.90 High (bacteria grow) Fresh meat ~0.85 Some bacteria grow Cheese ~0.70 Moulds/yeasts survive Dried fruit <0.60 Microbes can't grow Crackers, powdered milk 🧠 Drying doesn’t kill all microbes — it inhibits growth by removing water.
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Drying Methods
Hot air drying: Heated air removes moisture Fruit slices, veg chips Spray drying: Liquid → mist → dry powder in seconds Milk powder, instant coffee Sun drying: Traditional, low cost, weather-dependent Raisins, figs, tomatoes
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Freeze Drying vs Spray Drying
Freeze drying involves freezing the material, then creating a vacuum to sublimate the ice directly into vapor, resulting in minimal structural damage and excellent preservation of quality. Spray drying, on the other hand, involves atomizing a liquid into fine droplets and drying them with hot air, leading to faster drying and lower cost, but potential for some quality degradation.
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Pre-Treatment Before Drying
Blanching: Inactivate enzymes (e.g. polyphenol oxidase) Green beans, apples Sulfiting: Prevent browning & microbial growth Dried apricots Osmotic dehydration: Partial water removal using syrup/salt Candied pineapple
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Changes During Drying
Nutritional: Loss of vitamin C, thiamine (B1) due to heat or oxidation Dried fruit vs fresh Chemical: Browning (Maillard, enzymatic), lipid oxidation Dried bananas, milk powder Physical: Shrinkage, case hardening, cracking, rehydration issues Poorly dried apple chips Sensory: Flavour intensifies or changes Sun-dried tomatoes
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Case Hardening
Outer layer dries too quickly, forms barrier → traps moisture inside Prevented by controlling air temperature & humidity
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Rehydration
Rehydration in food science is the process of restoring moisture to dried food products, reversing the effects of dehydration. Some dried foods are instant (spray dried milk) Others require soaking or cooking (beans, noodles) 🧠 Rehydration quality depends on: Drying rate Structure collapse Type of pre-treatment
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