BASIC TECHNIQUES MILLING, AND PRINTING Flashcards
CAD:
CAM:
Computer Aided Designing
Computer Aided Manufacturing
DENTAL MILLING MACHINE
CLINIC RELATED FACTORS
(3)
q Milling Axis
q Dry and Wet Milling
q Functional Movement of Bur
I. MILLING AXIS
* DENTAL MILLING MACHINES CAN MILL VARIETY OF RESTORATION TYPES AND MATERIALS.
* MOST CHAIRSIDE MILLING MACHINES ARE —
* MOST LABORATORY MILLING MACHINES ARE —
4-AXIS MILL
5 OR MORE AXIS MILL
I. MILLING AXIS
* FOUR AXIS MILLING MACHINE
* THE MILLING BUR MOVES IN THE
3 AXES, X, Y, AND Z, AND THE MATERIAL BLOCK CAN
ROTATE IN 1 ADDITIONAL AXIS (ALSO TERMED 3 + 1 AXIS MILLING MACHINE)
I. MILLING AXIS
* FOUR AXIS MILLING MACHINE
* THE ADDITION OF A FOURTH AXIS (A AXIS) ALLOWS THE
BLOCK TO BE
AUTOMATICALLY FLIPPED OVER, SO THE MACHINE CAN REMOVE MATERIAL
FROM BOTH SIDES.
I. MILLING AXIS
* FIVE AXIS MILLING MACHINE
* MILLING MACHINES WITH – OR MORE AXES CAN ROTATE THE MATERIAL BLOCK
IN ADDITIONAL AXES
* MILLING OF MORE COMPLEX DESIGNS – …
5
UNDERCUTS IN IMPLANT
SUPERSTRUCTURE
I. MILLING AXIS
* FIVE AXIS MILLING MACHINE
* 5 AXIS CNC MACHINES CAN SELECT
TWO OF THE THREE ROTATIONAL
AXES (A,B,C) TO USE. THE A, B, AND C AXES PERFORM A 180° ROTATION
AROUND THE X, Y, AND Z AXES, CORRESPONDINGLY.
FOUR AXIS MILL
* SPEED
* BLOCK SIZE
* UNDERCUT
* USAGE
FASTER IN SINGLE PRODUCT
MAX 80 X 16 MM
DISABLE
CROWN AND SHORT FPD
FIVE AXIS MILL
* SPEED
* BLOCK SIZE
* UNDERCUT
* USAGE
FASTER IN MULTIPLE PRODUCT
∅ 98.5 X 30MM
LIMITED
LONG FPD AND DENTURE
*(2) is not relevant with the axis
accuracy and resolution
II. DRY AND WET MILLING
* IN GENERAL, THE TYPE OF MATERIAL BEING MILLED DETERMINES WHETHER A MILL
SHOULD BE DRY OR WET.
* WET MILLING:
* DRY MILLING:
* BOTH DRY AND WET:
LITHIUM DISILICATE, FELDSPATHIC PORCELAINS, AND CHROME
COBALT METALS
WAX, SOME ACRYLIC, AND RESIN
ZIRCONIA, TITANIUM, AND SOME ACRYLIC
II. DRY AND WET MILLING
* THE LIQUID IN A WET MILL SERVES SEVERAL FUNCTIONS:
(3)
- KEEPING BOTH THE TOOL AND MATERIAL COOL
- HELPS TO REMOVE MATERIAL FROM THE MILLING DISK OR BLOCK CERTAIN
(CLEAN FILTER) - ADDITIVES CAN ALSO BE INCLUDED IN THE LIQUID TO ACT AS A CUTTING
LUBRICANT (CLEAN WATER TANK)
II. DRY AND WET MILLING
* DRY MILLING DOES NOT USE LIQUID TO REMOVE SCRAP MATERIAL AWAY FROM THE
CUTTING SURFACE, BUT RATHER (2), OR A COMBINATION OF
BOTH.
* MAINTENANCE CLEANING IS STILL REQUIRED, AS A CONSIDERABLE AMOUNT OF
(2) ARE GENERATED WITH DRY MILLING.
* VACUUM SIZE, NOISE, AND OPERATING EXPENSE SHOULD ALL BE CONSIDERED
BEFORE MAKING A PURCHASE.
PRESSURIZED AIR, VACUUM
DUST AND SHAVINGS
III. FUNCTIONAL MOVEMENT OF BUR
* BUR MOVEMENT AT MILLING IS THE REVERSE OF ..
* A SUCCESSFUL TEETH PREPARATION SHOULD ..
TEETH PREPARATION.
FOLLOW THE MILLING PROCESS AND BUR
DIMENSION
A SUCCESSFUL TEETH PREPARATION SHOULD
FOLLOW THE …
MILLING PROCESS AND BUR
DIMENSION
III. FUNCTIONAL MOVEMENT OF BUR
1. MARGIN AT LEAST – WIDTH IN
DIMENSION OF THE BUR TIP’S SIZE.
2. CUSP AND FOSSA AT LEAST THE
— DIMENSION OF THE BUR TIP’S
SIZE.
3. PREPARED TEETH — AT
MOST THE BUR’S LENGTH.
½
SAME
HEIGHT
- MARGIN THICKNESS IS DEPENDS
ON BOTH THE (2) - TAPERING ANGLE DEPEND ON
…
BUR SIZE AND CROWN
MATERIAL.
THE BUR DESIGN (DISCUSS LATER)
CYLINDER POINTED BUR 12 S (— BUR)
OCCLUSION
I. CEREC MCX/MCXL
STEP BUR 12 S
CYLINDER POINTED BUR 12 S
Usage:
(3)
Crown / Onlay / Inlay
(E-max, Enamic, Certra Duo, Vita Mark II)
I. CEREC MCX/MCXL
STEP BUR 20
CYLINDER POINTED BUR 20 S
Usage:
(1)
Implant (Temp) Crown
(E-max, Telio Temp)
SHAPER 25 RZ (— BUR)
WILD CUTTING
FINISHER 10 (— BUR)
BRITTLE CUTTING
I. CEREC MCX/MCXL
SHAPER 25 RZ
FINISHER 10
Usage:
(4)
CEREC Surgical Guide / Temp Crown / Zirconia Crown / FPD
(CEREC Guide Bloc, Zirconia, Telio Temp)
TH E HEIG HT O F PREPA RA TIO N ;
This distance
should not
exceed —
12 mm