Business Unit 5 Flashcards

1
Q

What is operations management?

A

Art of managing production to get the best end product

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2
Q

Economic sustainability

A

The need to use available resource and raw materials to their best advantage, ultimately ensuring the profitability and financial perfomrance

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3
Q

Social sustainability

A

the need to take human factors into account both internally (eg workers) and externally (eg local community) when making business decisions

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4
Q

Ecological sustainability

A

the need to take environment factors into account when making business decisions

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5
Q

Triple bottom line

A

the need to take economic, social and ecological factors into account when making business decisions

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6
Q

Operations methods

A

job production
budget production
mass / flow standardized production
mass customization production

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7
Q

Job production

A

production of a special “one - off” product made to a specific order
eg. wedding cake

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8
Q

Job production (advantages vs disadvantages)

A

advantages: mark-up is likely to be high, clients get exactly what they want, likely to motivate skilled workers, can be flexible

disadvantages: expensive (skilled workers and non-standardized materials), time consuming, might fail because of lack of client’s knowledge, labour intensive and reliant on skilled workers

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9
Q

Batch production

A

manufacturing method in which products are produced in groups or batches rather than in a continuous stream. Each batch goes through one stage of the production process before moving on to the next stage. This method is used when similar items are produced together, but there are breaks between production runs to change or reset equipment for different batches.

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10
Q

Batch production (advantages vs disadvantages)

A

advantages: economies of scale, wider choice than mass so captures more market share, useful for trialling products, help with unexpected orders

disadvantages: loss of production time, need to hold large stocks to manage unexpected orders, sizes of batches are dependent on the capacity of the machinery which can limit flexibility and efficiency

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11
Q

Mass production

A

Production of a high volume of identical, standardized products

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12
Q

Mass production (advantages vs disadvantages)

A

advantages:

  • once set needs little maintainance
  • larger orders achieving economies of scale
  • labour costs may be low
  • can respond to an increase of orders quickly

disadvanatges:
- High set-up costs.
- Costly breakdowns, as the entire assembly line may need to stop.
- Dependence on steady demand from a large market segment.
- Inflexibility, particularly evident if there’s a sudden drop in demand, potentially leaving the factory with large stocks of unwanted products.
- The potential demotivation of workers due to the repetitive nature of their activities

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13
Q

Mass individual customization

A

combines mass production with the personalization of custom made products for marketing purposes.
eg, furniture with many option to be chosen by customers

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14
Q

Comparison of production methods

  1. Set up time
  2. Cost per unit
  3. Capital
  4. Labour
  5. Production
  6. Stock
A
  1. Set up time
    Job production: Long (new set-up for each job)
    Batch production: Fast (modification of existing)
    Mass production: Long (synchronize process
  2. Cost per unit
    Job production: high
    Batch production: medium
    Mass production: low
  3. Capital (machinery)
    Job production: flexible, depends
    Batch production: mixture, based on general purpose machines
    Mass production: large numbers of general purpose machines for specific function
  4. Labour
    Job production: highly skilled
    Batch production: semi skilled
    Mass production: unskilled
  5. Production time
    Job production: long
    Batch production: once set, can be swift
    Mass production: swift
  6. Stock
    Job production: low quantities of raw materials, high amount of work in progress
    Batch production: high quantities of raw materials, medium amount of work in progress
    Mass production: high quantities of raw materials and finished stock, low amount of work in progess
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15
Q

Changing the production method

A

Would have implication for all business functions
1. Human resources: reemployment and retained
2. Marketing: image may be altered, changes in prices, distribution channels affected
3. Finance: any change needs financing, long or short term

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16
Q

Appropiate type of production method

A

Factors affecting:
1. The target market
2. The state of existing technology
3. The availability of resources
4. Government regulations

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17
Q

Lean production

A

Business approach that focuses on less waste and greater efficiency.

Developed in Japanese manufacturing industries, notably by the Toyota Motor Corporation

Goal is to streamline production, improve quality, and increase overall customer value.

includes waste of time, transportation, products, space, stock, energy and talents

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18
Q

Methods of lean production

A

Continuos improvement
Just in time
Just in case

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19
Q

Continuos improvement (Kaizen)

A

Kaizen is a Japanese business philosophy that emphasizes continuous, incremental improvement in all aspects of an organization, involving every employee.

small, incremental changes that cumulatively lead to significant improvements in efficiency, quality, and overall performance.

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20
Q

Just in time

A

a modern method of stock control, which involves avoiding holding stock by being able to get supplies only when necessary and to produce just when ordered

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21
Q

Just in case

A

the traditional methods of stock control, which involve holding reserves of both raw materials and finished products in case demand arises

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22
Q

Cradle-to-cradle design and manufacturing

A

a recent approach to design and manufacturing based on principles of sustainable development, especially recycling

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23
Q

Quality

A

Suggests a product is reliable, safe, durable, innovative, and has value for the money paid

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24
Q

Quality revolution

A

Business not at the top end of the range can benefit from producing good quality products, eg. Honda

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25
Q

Quality control

A
  • Quality is controlled by one person carrying out inspection after production
  • Max percentage is set of failure, wasteful production
  • Rarely to stop production, quality stops with the job
  • Role culture, autocratic leadership, top down communication
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26
Q

Quality assurance

A
  • Quality assured through he organization, whole business is focused
  • Zero rejections are expected, lean production
  • Company expects to halt production to fix errors, quality errors includes suppliers and after sales servicing
  • Total quality culture, democratic consultative leadership, 360 degree communication
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27
Q

Methods of managing quality assurance

A

For quality assurance to work effectively, whole business has to embrace a total quality cultural shift.

Methods:

  1. Quality circle
  2. Benchmarking
  3. Total quality management
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28
Q

Quality circle

A

a formal group of employees who meet regularly to discuss and suggest ways of improving quality in their organization

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29
Q

Benchmarking

A

a tool for businesses to compare themselves to their competitiors in order to identify how they can improve their own operations and practices

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30
Q

Total quality management

A

an approach to quality enhancement that permeates the whole organization

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31
Q

Total quality management features and purposes

A
  1. Quality chain: As the quality of a business depends on suppliers and after sales services, all stages of the production process must be taken into account
  2. Statistical process control: all stages are monitores and info is given to all parties
  3. Mobilized workforce: all employees are expected to embrace TQM
  4. Market oriented production: focusing on customers wants, business can make sure that it is innovating and reinventing products. Can lead to improved sales and brand loyalty
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32
Q

Total quality management disadvantages vs advantages

A

Advantages:
1. creates closer working relationships
2. motivates workforce
3. reduces costs
4. improves design and production of quality products
5. enhance reputation

Disadvantages
1. costly
2. staff need training
3. take time to change corporate culture
4. creates stress
5. difficult to maintain long term

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33
Q

National and international quality standards

A

it is an excellent way to assure the consumer the quality

  • enable exports
  • give a competitive edge
  • enhance image and reputation of a business
  • save on the costs of withdrawing products
  • act as an insurance
  • lead to higher profit margins
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34
Q

Location of production

A

is one of the most important decisions a business has to make, where it will be based, or as business grows, where it should relocate to

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35
Q

Factors to take into account for deciding location of production

A
  1. Cost
  2. Competition
  3. Type of land
  4. Markets
  5. Familiarity of area
  6. Labour pool
  7. Infrastructure
  8. Suppliers
  9. Government
    - laws and taxes
  10. National, regional and international ambition
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36
Q

Business tool to decide location of a compnay?

A

Decision tree: forecast outcomes of alternative scenarios

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37
Q

The impact of globalization on location

A

Best analysed in terms of push and pull factors
- influence whether a business decides to operate domestically or expand its operations internationally, driven by both internal pressures and external opportunities.

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38
Q

Pull factors of globalization in location

A
  • Access to New Market
  • Economic Policies
  • Technological Advances and Improved communication
  • Dismantling of trade barriers
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39
Q

Push factors of globalization in location

A

Reduce Costs: allow businesses to move closer to raw materials or to utilize cheaper labor

Increase Market Share: new countries, new markets and increase their market share.

Use Extension Strategies: extend the lifecycle of their products, expand overseas to introduce their products into new markets.

Use Defensive Strategies: avoid competitors from doing so first.

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40
Q

Ways of reorganizing production, both nationally and internationally

A
  1. Outsourcing (subcontracting)
  2. Offshoring
  3. Insourcing
  4. Reshoring
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41
Q

Outsourcing

A

practice of using another business (as a third party) to preform some peripheral activities

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42
Q

Offshoring

A

the practice of subcontracting overseas, eg, outsourcing outside the home country

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43
Q

Insourcing

A

the practice of preforminf peripheral activities internally, wihtin the company (the opposite of outsourcing)

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44
Q

Reshoring

A

the practice of bringing back business functions (jobs and operations) to the home country (the opposite of offshoring)

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45
Q

Business tool to reorganize production, both nationally and internationally

A

Force fiel analysis, to compare the driving forces and restaining forces for and against a specific decision written in centre of the diagram

46
Q

Break-even quantity

A

a measure of output where total revenue equals total costs

47
Q

How do you calculate the break-even quantity?

A

Graphically: Intersections TC and TS
Numerically: fixed costs/contribution per unit
- Contribution per unit: subtracting the variable cost per unit from the selling price per unit.

48
Q

Break-even chart

A

a graphical representation that measures the value of a firm’s costs and revenues against a given level of output

  • fixed costs
  • total sale revenues
  • total costs
49
Q

Contribution per unit

A

The difference between the selling price per unit and the variable cost per unit

50
Q

Total contribution

A

the difference between total sales revenue and total variable costs

51
Q

Profit

A

total contribution - total fixed costs
total revenue - total costs

52
Q

Margin of safety

A

the output amount that exceeds the break-even quantity

( current sales - break-even point / current sales ) *100

53
Q

Steps to draw a break-even chart

A
  1. Calculate BEP
  2. Draw and Label the Graph, units
  3. FC Line, label
  4. TC Line, label
  5. TR Line, label
  6. Highlight BEP and Profit Margin
54
Q

Target profit output

A

the level of output that is needed to earn a specified amount of profit

55
Q

Benefits and limitations of the break-even analysis

A

Benefits
- lets manager see BEP, BEQ, costs, safety margin
- helps visualise a form’s profit on various levels of sales
- formulas can be used to check charts
- used as a simple decision-making strategy to decide on investment projects or whether a business should relocate

Limitations
- assume all units of produced are sold
- assumes all costs and revenues are linear
- FC may change at levels of activity
- semi-variable costs are not considered
- not useful in dynamic businesses with sudden changes
- unreliable data may influence wrong decisions

56
Q

Supply chain

A

a system of connected organizations, resources, information and activities that a business needs to produce goods or provide services to its customers

57
Q

Two types of flows must be managed in the supply chain

A
  1. Raw materials, LOGISTICS: the hardware of the supply chain (trucks transporting)
  2. Information, INFORMATION AND COMMUNICATION: the software of the supply chain, illustrated by databases and spreadsheets used by the administrative staff of the factory
58
Q

Local supply chains

A

characterized by a short distance between customer and producer, in many ways being more sustainable.

59
Q

Global supply chain

A

involves international trade, less sustainable but consumer demands mean they can be very profitable. economic point of view is essential because not all countries produce the same type of goods.

60
Q

How are supply chains represented?

A

By flow charts and networks linking organizations involved

61
Q

Buffer stock

A

the minimum amount of stock that should be held to ensure production is still possible and customers’ orders can still be fulfilled

62
Q

Stock control

A

Raises issues in terms of costs. Both holding too much stock or holding too little can be costly

63
Q

The economic order quantity

A

By combining two sets of costs we can see the minimum point of the total cost. This is the amount that should be ordered for a given period

64
Q

Stock control diagram important elements

A
  1. The initial order: first amount delivered
  2. The usage pattern: stock used over a given time period
  3. The maximum stock level: max stock held at one time period
  4. THe minimum stock level: stock kept batch as a reserve (buffer)
  5. The reorder level: the level at which stock has to be reordered
  6. The reorder quantity: the amount of stock ordered
  7. Lead time: time taken from ordering to receiving stock
65
Q

Limitations of a stock control diagram

A
  1. Assumes no unforeseen changes
  2. Nowadays software used to make calculations and establish optimum reorder levels and quantity
66
Q

Critical Path Analysis

A

tool used for project management its time is to identify the minimum duration of a project when different stages may overlap

67
Q

Capacity utilization rate

A

Operation managers have to know how efficient their facility is. Most time, it is impossible to reach 100%

(actual output / productive capacity ) * 100

68
Q

Defect rate

A

Percentage of output (units) that fail to meet set quality standards

number of defective units / total output * 100

69
Q

Productive rate

A

Measure of efficiency of production. The ratio of output to input production

total output / total input * 100

  • needs to be contextualized in connection with the industry
70
Q

Labour productivity

A

measures the efficiency of a worker, compares and identifies who is underperforming compared to the average.

total output / total hours worked

71
Q

Capital productivity

A

measures the efficiency of the company’s capital, especially working capital

working capital = current assets - current liabilities
working capital productivity = sales revenue/working capital

72
Q

Operating leverage

A

Measures how total costs are made up of fixed costs and variables to calculate how well a company uses its fixed costs to generate money

operating leverage = quantity * (price - variable cost per unit) / quantity * (price - variable cost per uni)t - fixed costs

73
Q

Cust to buy and cost to make

A

Business decisions to buy or to make, can be supported by the costs and revenue formulas

CTB = P * Q

CTM = FC + (VC * Q)

74
Q

Crisis management

A

The systematic steps and efforts taken by an organization to limit the damages of a crisis

75
Q

Four related factors that affect crisis management

A
  1. Transparency: stakeholders want to be kept informed, assure safety is a priority. Part of CSR
  2. Communication: managers have to be objective and not act with concern for the business’s reputation rather than the safety of all involved
  3. Speed: managers have to act and communicate promptly
  4. Control: managers have to prevent future crises and keep things under control, minimize further economic, environmental or social impact
76
Q

Contingency planning

A

An organization’s attempt to set procedures into place to deal with a. crisis through scenario planning, modelling and simulation

77
Q

Four important factors of contingency planning

A
  1. Cost
    - process planning itself and training staff for a range of scenarios can be costly
    - much cheaper than dealing with crises lawsuits
  2. Time
    - The same applies to time
  3. Risks
    - have to asses the possible range of risks to the workers, customers, machines, company and suppliers
    - degree and level of accuracy is likely to change, contingency planners will need to review their plans regularly
  4. Safety
    - dependent on the notion that safety must be a priority
78
Q

Crisis management team

A

Plans can be written when modelling a hypothetical crisis

If there is no contingency plan the decisions in a crisis will likely be made out of stress, and the wrong decisions

79
Q

Research and development

A

a form of innovation which is directly associated with the development of existing products or process or the creation of new ones

80
Q

The process between thinking of an idea and launching the product

A
  • long process
  • most don’t get to the production stage, too costly or not viable
  1. Think of an idea
  2. Test pass idea through a focus group
  3. Market research, look for potential consumer profiles
  4. Workout budget
  5. Build the prototype
  6. Carry out launch test, pilot
  7. Launch
  8. Review
81
Q

Advantages of successful R & D

A
  • competitive advantage
  • reduces costs
  • enhances prestige
  • improves quality
  • extends the life of a product
  • opens new markets
  • motivates workers
82
Q

R & D and developing goods and services that address customer needs

A

Helps find gaps in the market (existing or create new ones)

  • Innovation is essential for any industry
  • If fail to innovate may lose market share to competitors
  • In the BCG matrix, cash cows may turn into dogs
83
Q

Marketing and R&D

A

The absence of dialogue can create costly consequences

Information provided form market research helps the R&D department develop products for which there is a market demand.

84
Q

Intellectual Property Rights

A

Rights given to a person over the creation of their minds

Fall into two categories
1. Copyright (right over creation)
2. Industrial property (distinctive signs)

85
Q

Advantages of IP Rights

A
  • first mover advantage
  • safeguard continuity of production
  • build customer loyalty
  • increased profit margin
86
Q

Innovation

A

The addition of something new. Two main types:

  1. Product innovation
  2. Process innovation
87
Q

Product innovation

A

a type of innovation where new products are created or improvements to existing products are made

88
Q

Process innovation

A

a type of innovation where some parts of the manufacturing or service delivery improved

89
Q

Adaptive innovation

A

an innovation in existing organizational elements

90
Q

Disruptive innovation

A

an innovation so important it may change the industry itself

91
Q

Factors that affect R&D and Innovation

A
  • organizational structure
  • pastexperiences (past dependence)
  • the pace of change
  • ethical concerns
  • legal constrains
  • technology
  • HR
  • Finance
  • the level of competition
92
Q

Database

A

a collection of data that is organized to be easily found, managed, explored, and updated

93
Q

Data mining

A

the process of finding trends, patterns, and correlations in large data sets

94
Q

Data analytics

A

the process of inspecting and modeling data to find useful information

  1. Descriptive analytics (past)
  2. Predicting analytics (forecast)
  3. Prescriptive analytics (combines both and goes beyond predicting
95
Q

The use of data mining and data analytics

A

Helps managers to make more informed decisions

examples:

  • help to identify patterns to send certain customers offers
  • help to decide when to put items in sale and when to sell at full price
96
Q

The use of data mining and data analytics for customers

Advantages vs Disadvantages

A

Advantages
- appreciate offers and discounts

Disadvantages
- may feel uncomfortable knowing so much personal information is collected, stored, and used

97
Q

Digital Taylorism

A

the use of digital technology to monitor employees

98
Q

E-commerce

A

buying and selling goods and services through electronic networks commonly via the internet

99
Q

E-commerce and the growth of technologies

Advantages vs Disadvantages

A

Advantages

  • global reach: beyond geographical limits
  • convienience for customers who can shop wehrever and whenever, customer satisfaction
  • no need for a physical store, such as an expensive city store

Disadvantages
- increased competition
- customer relationship lacks and can hinder customer loyalty
- can’t feel or try prodcut
- returns and logistics

100
Q

Cybercrime

A

an international and malicious attack on an individual or organization by targeting their computer system and accessing their data

101
Q

Cybersecurity

A

the practice of defending computers and IT systems from malicious attacks

102
Q

Artificial neural networks

A

an element of a computing system designed to stimulate how the human brain analyses and processes

found everywhere in businesses, eg:

  • personalize recommendations for their audience
  • email service providers to detect spam
  • chatbox
103
Q

Data centres

A

a building or a room designed to house computer systems and their components

104
Q

Cloud computing

A

the delivery of services via the internet especially data storage, databases, networking and software

(metaphorically a cloud to suggest that data is stored and managed by third parties, allowing users to access their data and use services from anywhere)

105
Q

Cloud computing

advantages vs disadvantages

A

Advantages

  • flexibility of work practices
  • IT costs may be reduced
  • Business continuity

Disadvantges

  • concerns for security, data protection, privacy and confidentiality
  • location servers, different security and privacy laws
  • cloud providers may lock businesses into contracts that may later regret
106
Q

Big data

A

extremely large databases that can be analyzed to show trends and patterns

107
Q

Virtual reality

A

the creation of a simulated three-dimensional environment that can be explored by a person who has entered the computer-generated world

108
Q

Artificial intelligence

A

the ability of computers to mimic humans, especially how humans think and process information

109
Q

External vs internal sources driving R&D

A

Internal
- a source of competitive advantage
- a source of extra revenue
- first mover advantage
- market orientation

External
- change in customers tastes and habits
- change in government legislation
- innovative products launched by competitors

110
Q

Push factors

A

internal motivations

111
Q

Pull factors

A

external opportunities