CE60013 - Nuclear Chemical Engineering Flashcards
(147 cards)
List uranium ppm in v.high grade, high grade, low grade, and v.low grade:
Very high: 200,000 ppm
High: 20,000 ppm
Low: 1,000 ppm
Very low: 100 ppm
What are the main steps of the nuclear fuel cycle?
Ore mining and milling
Refining
Enrichment
Fabrication
Reactor
Transport and storage
Reprocessing
Recycling
Waste treatment
Waste disposal
(~ in order)
Give examples of uranium mineral types:
Oxides (uraninite, pitchblende)
Complex oxides (Davidite)
Silicates (uranophane)
Vanadates (Carnotite)
Phosphates (Autunite)
Describe uranium supply:
High and very-high grade uranium mineral ore resources (uraninite and pitchblende) are exhausted.
Uranium mineral sources now being worked are:
- by-product uranium recovery in gold extraction
- by product recovery from phosphate rock in the fertilizer industry
- Low and very-low grade ore bodies, e.g. Rossing mine, Namibia. Average ores processes in US: 800-1500 ppm U (2015 data).
- Former Soviet Union and United States bilateral agreement on nuclear weapons
What are the types of uranium mine?
Underground
Open pit
In-situ leaching (ISL)
Open-Pit Mines:
Open-pit mining involves removing large quantities of overburden (soil, rock, and other materials) to expose the uranium ore.
Usage: This method is suitable when the uranium deposits are close to the surface and spread over a large area.
Underground Mines:
Underground mining involves tunnelling into the Earth to reach the uranium deposits. This can be done using various methods, such as shafts or adits.
Usage: Used when uranium deposits are deeper or when environmental or geological conditions make open-pit mining less practical.
In Situ Recovery (ISR) or In Situ Leach (ISL):
ISR involves the injection of a leaching solution (usually containing oxygen and sometimes chemicals) directly into the ore deposit, allowing the uranium to be dissolved and pumped to the surface.
Usage: This method is used when the uranium deposits are in a porous or permeable rock formation, and it can be more environmentally friendly compared to traditional mining methods.
Heap Leaching:
Similar to ISR, heap leaching involves piling up crushed ore on a leach pad and applying a leaching solution to dissolve the uranium. The solution is then collected and processed to extract the uranium.
Usage: Suitable for low-grade ore or when economic considerations favor a less intensive mining process.
Placer Mining:
Placer mining involves extracting uranium from loose, unconsolidated sediments such as riverbeds or beach sands.
Usage: Rarely used for uranium, as deposits tend to be more commonly found in hard rock rather than in placer deposits.
By-Product Recovery:
Some uranium is recovered as a by-product of other mining operations, such as copper or phosphate mining, where uranium is present in small quantities.
Usage: This method leverages the extraction of uranium as a secondary product in conjunction with the primary mining activity.
List the main steps involved in uranium ore processing:
Mining ore
Crushing and grinding
Pre-concentration
Leaching
Liquid-solids separation
a. Tailings
b. Ion exchange
c. Solvent extraction
(Then from b and/or c…)
Precipitation and filtration
Drying
Final product
What does traditional beneficiation of mineral ore bodies involve?
- crushing and grinding.
- roasting of mineral to oxidise uranium
- mineral upgrading using gravity and air
- flotation, although they have limited applicability
- thickening of ore pulps, solid/liquid separation
- leaching of mineral slurry, which can be done in-situ.
(Beneficiation: the treatment of raw material (such as iron ore) to improve physical or chemical properties especially in preparation for smelting.)
How is uranium is extracted from the mineral ore body?
Via chemical extraction
Acid or base leaching of uranium:
- H2SO4 or Na2CO3/NaHCO3 mixture are the preferred reagents.
- Uranium forms soluble complexes with both sulphate and carbonate ions in solution
- Competing inorganic sulphates and carbonates are mostly insoluble
In-situ leaching is used when the uranium deposits are located in porous or permeable rock formations.
The leaching solution (acid or base) is injected into the ore body through wells drilled into the deposit.
The solution dissolves the uranium from the ore, and the uranium-bearing solution is then pumped to the surface for further processing.
For uranium solvent (acid) leaching, why is oxidation required before adding the solvent?
Tetravalent U (in UO2) needs to be oxidised to hexavalent U (UO3) to make it soluble (UO3 is soluble).
MnO2 or NaClO3 are often used to oxidise uranium.
What is gangue in nuclear engineering?
The commercially valueless material in which ore is found / the rest of the ore that is not uranium.
How do properties of the gangue affect the solvent used for leaching?
If gangue is silica (insoluble in acid), acid leaching with H2SO4 is employed (cheaper and faster dissolution than alkaline processes).
If gangue is limestone (it consumes acid), Na2CO3/NaHCO3 is preferred as leaching agent.
You want to dissolve the uranium only, and not the rest of the rock.
What are the necessary conditions for in-situ leaching (ISL)?
Ore deposit located in water saturated zone
Aquifer trapped between two impermeable layers
Deposit must have adequate permeability
The deposit must be easily oxidised
Describe in-situ leaching (ISL):
- Well Injection:
Wells are drilled into the uranium-bearing ore zone. These wells may be cased to prevent the leaching solution from spreading to unwanted areas. - Leaching Solution Injection:
A leaching solution, often containing a dilute acid (such as sulfuric acid) or an alkaline solution, is injected into the ore zone through the wells.
The leaching solution interacts with the uranium ore, causing the uranium to dissolve into the solution. - Uranium Dissolution:
As the leaching solution percolates through the ore, it dissolves the uranium from the rock matrix. - Solution Recovery:
The uranium-bearing solution, now referred to as the “pregnant” solution, is pumped back to the surface through recovery wells.
Why is uranium solvent extraction needed?
To separate it from the other, unwanted elements, which should stay in the aqueous phase whilst uranium is preferentially separated into the organic phase.
How does ion exchange work?
Ion exchange separation is a separation technique based on the reversible exchange of ions between a solid resin or polymer matrix and a solution.
The ion exchange resin, typically in the form of beads or a column, is designed with specific groups that attract and bind uranium ions preferentially.
As the solution passes through the resin, uranium ions replace other ions in the resin, leading to the retention of uranium while other ions are released.
Subsequent elution with a different solution, often an acid, reverses the process, releasing the bound uranium ions.
This enables the separation and concentration of uranium
Why is it better for uranium ion exchange columns to be in sulphate form?
- Uranium in the hexavalent state (U(VI)) is more stable in sulfate solutions compared to other anions. Sulfate provides a stable environment for maintaining uranium in the desired oxidation state during the ion exchange process.
- The sulfate environment helps prevent redox reactions that might occur with other anions, ensuring the preservation of uranium in its hexavalent state, which is typically the form targeted for recovery.
- The leaching solutions used to extract uranium from ores or concentrates are often in sulfate form. Using a sulfate form in the ion exchange column ensures compatibility and consistency with the overall uranium recovery process.
- Eluting or recovering uranium from the ion exchange resin is more straightforward when using sulfate solutions.
Why is uranium refining required?
To obtain pure uranium hexafluroide.
UF6 has a bp of 56C (whilst oxides are typically solids). It is easier to convert into a gas and then undergo enrichment.
Why does the uranium process require the production of uranium hexafluoride (UH6) (via reaction for UO2 and HNO3)?
UF6 has a bp of 56C (whilst oxides are typically solids).
The next step of the process is enrichment which requires gaseous feed.
It is easier/less costly and energy intensive to convert it into a gas.
List the main steps involved in uranium refining:
Dissolution (of uranium ore concentrate and nitric acid)
Purification by solvent extraction
Conversion to UO3
Reduction
Hydrofluorination (anhydrous HF and pure UO2 reacted)
a. Metallothermic reduction
b. Fluorination (obtaining pure UF6)
What is uranium enrichment?
The process of increasing the concentration of the isotope uranium-235 (U-235) in a sample of uranium, usually in the form of uranium hexafluoride (UF6).
Fissile isotope U-235 is the one that can sustain a nuclear chain reaction. Natural uranium consists mostly of U-238, which is not as effective for sustaining nuclear reactions.
What techniques could be used for uranium enrichment?
Distillation
Chemical exchange
Diffusion
Centrifuge
Aerodynamics
What does SWU stand for?
Separative Work Units (measured in kg)
SWU is used to describe the capacity of an enrichment plant
How isthe Separative Work Unit (SWU) calculated?
SWU = WV(x.w) + PV(x.p) - F*V(x.f)
Where V(x) is the value function,
V(x) = (1-2x)*ln((1-x) / x)
F = Feed (kg)
P = Product( kg)
W = Waste (kg)
xf = Feed composition
xp = Product composition
xw = Waste composition
What is yellow cake?
Yellowcake, also known as urania, is a concentrated form of uranium ore.
The mined uranium ore is crushed and chemically treated to separate the uranium. The result is ‘yellow cake’, a yellow powder of uranium oxide (U3O8). In yellow cake the uranium concentration is raised to more than 80%.