Cement Flashcards

(30 cards)

1
Q

What is the oldest cementing material?

A

mud+straw in ancient eguypt

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2
Q

What did Babylonians used to bind stones with bricks?

A

Bitumen

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3
Q

What did ancient Egyptians used for the cons. of pyramids of Cheops?

A

Gypsum

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4
Q

Name 2 non-hydraulic binders

A

Lime mortars & Gypsum

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5
Q

How did the greeks and roman produced hydraulic lime?

A

by calcinating limestone containing clayey impurities

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6
Q

How did Joseph Aspdin created the portland cement?

A

By calcinating in a kiln finely ground limestone mixed with finely divided clay.

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7
Q

What are the steps for traditional manufacture of portland cement?

A
  1. Raw material storage
  2. Raw material grinding
  3. Raw material Blending
  4. Raw material cooking in kiln
  5. Clinker storage/cooling
  6. Gypsum addition
  7. Cement grinding
  8. Cement storage/loading
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8
Q

How is the modern manufacture of portland cement different than traditional?

A

(instead of Raw material grinding and Raw material Blending) –> Roller mill +
4. preheating of raw material

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9
Q

In the kiln, what happens up to 700C?

A

Nothing (water is lost)

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10
Q

In the kiln, what happens betwe. 700C and 900C?

A

C2S (belite) creation

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11
Q

In the kiln, what happens between 1150C to 1200C?

A

Belite+CaO

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12
Q

In the kiln, what happens between 1200C to 1350C?

A

C3S (ALITE)

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13
Q

In the kiln, what happens between 1350C to 1450C?

A

Less C2S, More C3S

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14
Q

In the kiln, what happens in the cooling process?

A

C3A (Tricalcium aluminate) and C4AF(Tetracalcium Aluminoferrite)

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15
Q

How do you calculate the % of main components of clinker?

A

using bogue’s equation

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16
Q

Name 4 raw material in portland cement

A

Lime
Alumina
Silica
Iron oxyde

17
Q

Name the types of cement

A

Type 1: normal
Type 2: Moderate sulfate resistance (lower C3A; 7.5%)
Type 3: High early strength ( Ground finer)
Type 4: Low heat of hydration (high C2S-C4AF and low C3S-C3A)
Type 5: High sulfate resistance (lower C3A; 3.5%)

18
Q

What does GU, HE, MS, HS, MH and LH stands for?

A

HE: High early strength
GU: General Use
MS: Moderate sulfate resistance
HS: High sulfate resistance
MH: Moderate heat of hydration
LH: Low heat of hydration

19
Q

What does PLC stand for:

A

Portland limestone cement

20
Q

What does Gub stands for?

A

General used blended

21
Q

SF?

22
Q

What are the hydration products?

A

CSH
CH
others
(+heat)

23
Q

What is the cement hydration?

A

C3S
C2S
C3A
C4AF
+
H20
=
Hydration products (CSH & CH and others)
+
Heat

24
Q

Which hydration product give strength to the cement?

A

CSH (Calcium Silica Hydrate)

25
What does finer particles lead to in cement?
Finer --> Faster hydration, more heat generation, HE, lower long term strength
26
Name three test for cement?
Blaine ASTM C 204( t air pass cement) ASTM C 114 (chemical analysis to determine oxyde) Wagner ASTM C 115 BET (measure SA)
27
How long is the initial set and final set? and which test used to find values
IS: 1hr to 4 hours FS: 3 to 6hrs ASTM C 266 and 191
28
What does ASTM C 186 test's for?
Measure heat generated from cement as it hydrates.
29
What does compressive strength (of cement) is influenced about?
Cement comp. & Fineness of cement
30
Why thermal analysis?
To know when to break the bonds