Ch. 9 - INTAKE & EXHAUST Flashcards

1
Q

Combustion requires three things:

A

Air, fuel, and heat.

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2
Q

What are the six basic components of intake and exhaust systems?

A
Pre-cleaner, 
air filters, 
filter service indicator's, 
turbo chargers, 
intake and exhaust manifolds, 
mufflers.
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3
Q

What is the flow of air intake and exhaust systems?

A
Pre-cleaner, 
air filters, 
turbo charger, 
intake manifold and cylinder heads, 
combustion chamber, 
exhaust manifold.
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6
Q

What does a blower do?

A

The blower compresses the air and forces it into an air box or manifold, which surrounds or is attached to the cylinders of an engine. Thus, more air under constant pressure is available as required during the cycle of operation.

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7
Q

What is scavenging?

A

The increased amount of air, a result of blower action, fills the cylinder with a fresh charge of air.

During the process, the increased amount of air helps to clear the cylinder of the gases of combustion. This process is called scavenging.

The air forced into the cylinder is called scavenge air, and the ports through which it enters are called scavenge ports.

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8
Q

What are the three types of air intake systems for Diesel engines?

A

Naturally aspirated, supercharged, and turbo charged.

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9
Q

When does scavenging occur?

A

In a 2-stroke, the process takes place during the latter part of the down stroke (expansion) and the early part of the upstroke (compression).

In a 4-stroke, scavenging takes place when the piston is nearing and passing TDC during the latter part of an upstroke (exhaust) and the early part of a down stroke (intake).

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10
Q

How does a turbo charger work?

A

Air is forced into the combustion chamber under a greater pressure.

EXHAUST gases from the engine drive the turbo charger, therefore no power it’s taken from the engine’s output.

Sometimes referred to as centrifugal blowers.

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11
Q

How does a supercharger work?

A

Air is forced into the combustion chamber under a greater pressure.

Instead of being powered by exhaust gases from the engine (as is the case with turbo chargers), a supercharger is powered from the engine’s OUTPUT.

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12
Q

What are the three types of superchargers?

A

Roots type (blower)

Screwtape

Centrifugal

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13
Q

What is a roots type blower?

A

A positive displacement air pump.

A fixed volume of air is moved with every rotation of the rotors.

The compression process is external to the blower.

As volume of air present in the intake manifold increases, air pressure increases accordingly.

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14
Q

What is a screw type supercharger?

A

Similar in function to a roots blower.

Relies on internal compression.

Operates by pulling air through a pair of mesh lobes resembling a set of worms gears.

Air is trapped in pockets by rotor lobes. As air pockets decrease in size, air moves from fill side to discharge side. As air pockets shrink, air is squeezed into a smaller space.

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15
Q

What is a centrifugal type supercharger?

A

Similar in nature to a turbo charger.

The century forgot type supercharger is mechanically driven by the engine crankshaft rather than exhaust gases.

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16
Q

Why do we need super chargers?

A

Because in order to have more power, we need more burning of fuel, and to have that we need more air to compress.

The supplying of more air to the combustion spaces than can be supplied through the action of atmospheric pressure and piston action is called supercharging.

Supercharging is done with the exhaust ports or valves closed, a condition that enables the blower to force air under pressure into the cylinder and thereby increase the amount of air available for combustion.

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17
Q

How does supercharging affects the intake and exhaust valves?

A

The intake and exhaust valves are open much longer and a supercharged engine, and the compression and power events are shorter, permitting a longer period for scavenging.

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18
Q

Why are silencers, or mufflers, used? What are the three types?

A

Because the air rushing through the air cleaning devices will sounds like an extremely high-pitched whistle if not muffled.

Usually combination air cleaner and silencer.

The three types are: dry type, viscous type, and oil bath type.

19
Q

What is a dry type cleaner and silencer?

A

Silencer and screen assembly. Filters the air too.

Intake air is drawn through a fine mesh or screen which filters the air. Mesh maybe cotton, wire, copper or metal wool.

20
Q

Describe the viscous type air cleaner and silencer.

A

As with Dr. type, intake air is drawn through a fine mesh or screen which filters the air.

Principal difference: the mesh of a viscous type cleaner is wet, usually with a medium weight oil.

21
Q

Describe the oil bath type cleaner and silencer.

A

Incoming air is forced vertically down towards the oil reservoir. Once the air reaches the oil, it changes direction rapidly and is then forced up into the engines intake system.

Since the heavier dirt particles cannot change direction as quickly, they end up being trapped in the oil reservoir.

22
Q

What is a manifold?

A

A manifold is a passage that conducts air from the blower or turbo charger to the intake valves or ports of the cylinders.

23
Q

What is an air box?

A

In two-stroke engines, the passages that conduct intake air to the cylinders are generally referred to as an air box.

The airbox surrounds the cylinders and in many engines is built into the block.

In a V-type engine, the airbox consist of the space between the two banks of the V construction.

24
Q

What do you call the scavenging air passages in an opposed piston engine?

A

The scavenging air passages in an opposed piston engine are referred to as the air receiver.

The air receiver is located at the upper part of the block and surrounds the cylinder liners.

25
Q

What is the single most common problem resulting in air system wear and failure?

A

Dust ingestion.

Dust causes accelerated abrasive where is piston rings and liners.

Dustin is most often ingested by inlet leaks around flexible joints in air inlet piping.

It may also be caused by defective or damaged air filters, or poor maintenance practices.

26
Q

What are some other causes of air system wear & failure?

A

Plugged air filters

Turbo charger failures

Coolant to air leaks in the aftercooler

Hydraulic lock

27
Q

Why is it important to ensure that the temperature of the air charge does not become excessive?

A

Because excessive temperatures lead to reduced air density and higher combustion temperatures, which can negatively affect torque, power and emissions.

28
Q

How do we reduce the temperature of the air charge?

A

By cooling the air with a heat exchanger as it leaves the compressor.

29
Q

What are some other names for a heat exchanger?

A

Charge air cooler,
intercooler, and
after cooler.

30
Q

Tube type heat exchanger

A

A kind of charge air cooler

31
Q

What is the function of an exhaust system?

A

Primarily, to carry gases away from the cylinders of an engine.

In addition, and exhaust system may also:
Muffle exhaust noise,
Quench Sparks,
Remove solid material for the exhaust gases,
Furnish energy to turbine driven supercharger

32
Q

What is the function of an exhaust manifold?

A

When the gases of combustion air force from the cylinders of an engine, the gases enter a unit that is generally referred to as exhaust manifold.

This exhaust manifold is made up of sections called chamber assemblies along with expansion joints and adapter assemblies.

33
Q

What is the Venturi effect?

A

Air being drawn through a narrow valve opening is accelerated. As passage widens, a vacuum occurs

35
Q

What is a naturally aspirated air intake system?

A

Also referred to as a suction type intake system.

The air is forced into the cylinder by a vacuum caused by piston movement.

When comparing engines of the same displacement, the naturally aspirated engine will generally give less power.