Chap 8: Bearings Flashcards

(31 cards)

1
Q

ball bearing sealed or shielded to prevent?

A

ingress of foreign particles

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2
Q

ball bearing parts

A

outer race, inner race, cage (sometimes), ball (rolling element)

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3
Q

advantages of rolling element bearings

A

can run at high speeds
dont need constant lubrication
low rate of wear and tear

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4
Q

disadvantages of rolling element bearings

A

higher initial cost
more radial space required for bearing mounting
cannot be used for overloading or shock loading
noisier (esp. after wear and tear)
easily injured by FOD

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5
Q

deep groove ball bearing properties

A

very versatile, high speed, low friction, (locating bearings prevents axial movements)

good radial load
moderate axial load

all 3 directions

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6
Q

angular contact ball bearing properties

A

for heavier axial load

good radial load
good axial load (only in 1 direction)

2 directions

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7
Q

double row self aligning ball bearing properties

A

has outer raceways for allowance for misalignment

moderate radial load
low axial load

all 3 directions

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8
Q

thrust ball bearing properties

A

flat raceway:
low torque

groove raceway:
high axial load

good axial only in 1 direction
CANNOT carry radial load

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9
Q

roller bearing properties

A

greater radial load capacity than radial ball bearings
found in pumps, engines, crankshafts

very good radial load (only 1 direction)
CANNOT carry axial load

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10
Q

needle bearing properties

A

found on wings, slats, space restriction places
support high vibration loads

excellent radial load
poor axial load

1 direction

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11
Q

tapered roller bearings properties

A

found in wheels

for heavy radial and axial loading

2 direction

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12
Q

double row spherical roller bearings properties

A

spherical raceways for misalignment (up to 1.5 deg)

very good radial load
not suitable for axial load only

3 directions

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13
Q

how to calculate bore diameter from bearing number system

A
size code:          bore diameter:
00                       10mm
01                        12mm
02                       15mm
03                       17mm

04 & above: multiply code by 5
e.g. (04 = 5x04 = 20mm)
(10 = 5x10 = 50mm)

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14
Q

how to mount bearings, axial securing of inner ring

A

locknut: using lock washer, locknut, adaptor sleeve (must be threaded)

retaining clip

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15
Q

L10 formula

A

L10 = [(Cr/Pr)^k] * 10^6 revolutions

L10 - bearing rated life
Cr - dynamic load rating (kN) (from catalogue)
Pr - applied equivalent bearing load (kN)

k - exponent ( k = 3 for ball bearings)
(k = 10/3 for roller bearings)

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16
Q

what is Cr

A

constant stationary radial load that a group of identical bearings can endure for a rating life of 1 million revolutions (10^6)

17
Q

what is Pr

A

equivalent radial load from both radial and axial load

18
Q

what is Co

A

load that will produce permanent distortion to raceway or elements

19
Q

rating life (L10) in hours

A

L10h = (10^6 / 60*n) * (Cr/Pr)^k

n = speed of shaft (rpm)

20
Q

L10 (rev) formula from hours

A

L10 (rev) = L10h * n * 60

21
Q

Cr formula

A

Cr = Pr * ( L10 / 10^6)^(1/k)

22
Q

life factor equation

A

fh = fn * (Cr/Pr)

fh - life factor
fn - speed factor

23
Q

bearing clearance groups properties

A

group 2: C2/2 dots
smallest internal radial clearance
not suitable for high-speed ops

group normal: CN
used where 1 ring in an interference fit and no significant heat transfer

group 3: C3/3 dots
larger internal radial clearance
for high speeds and where temperature may affect internal clearance

group 4: C4/4 dots
for fairly high temperatures

group 5: C5/5 dots
heavy interference fit, high temperature

24
Q

how to inspect rolling bearings

A

scheduled inspections are carried out on site

1) remove excess grease
2) wear and tear (check axial and radial direction) (can cause excessive vibration)
3) move mechanism slowly to ensure smooth ops.
4) rings usually are tight fit in the housing and on the shaft
5) play, loss of motion, corrosion in bearings are unacceptable

25
methods of removing bearings
mechanical extractors pressurised oil heat
26
how to clean bearings
1) wipe grease with lint-free cotton cloth 2) dry compressed air jet may be used to knock grease out 3) soak in white spirit to remove traces of grease or dirt 4) dry with clean, compressed air 5) lightly lubricate with oil
27
why is lubrication needed for bearings?
lubricating area of contacts, to protect the bearing from corrosion and dissipate heat
28
signs to look out for when inspecting bearings
corrosion, fracture, chipping, discolouration & wear on ball and races
29
how to test removed rolling bearings
bearing test machine to test for vibratory sound emission | whether if its within limits
30
factors causing bearing failure
``` improper lubrication misalignment FOD entering vibration fatigue ```
31
What to look out for for faults
worn races: excessive radial/axial clearance worn balls/rollers: excessive radial/axial clearance, out of shape creep: shiny marks caused by incorrect fit worn cage: soft metal dust around bearing overheating: bluing of elements brinelling: indentation due to high speed under high load false brinelling: indentation caused by vibration corrosion: pitting/ watermark appearances