Chapter 10 Flashcards

(37 cards)

1
Q

total quality management

A

managing the entire organization so that it excels on all levels of products and services

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2
Q

Malcome Baldrige National Quality Award

A

award given by US gov’t to companies with superior quality

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3
Q

design quality

A

inherent value of the product in the marketplace

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4
Q

conformance quality

A

the degree to which the product or design specifications are met

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5
Q

quality at the source

A

the person who does the work is responsible for the meeting the specifications

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6
Q

dimensions of quality

A

criteria by which the quality is measured

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7
Q

cost of quality

A

expenditures related to achieving product or service quality

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8
Q

4 quality costs

A

internal failure costs
external failure costs
appraisal costs
prevention costs

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9
Q

appraisal costs

A

costs of inspection and testing

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10
Q

prevention costs ( and examples)

A

sum of all the costs to prevent defects

  • identify defect
  • correct defect
  • train personell
  • redesign
  • purchase new equipment
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11
Q

internal failure costs

A

costs for defects incurred within the system

  • scrap
  • work
  • repair
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12
Q

external failure costs

A

costs for defects that pass through the system

  • customer warranty replacements
  • loss of customers
  • complaints
  • product repair
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13
Q

ISO’s

A

formal standards for quality certification created by the international organization for standardization

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14
Q

ISO 9000

A

business-to-business focus

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15
Q

ISO 14000

A

environmental focus

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16
Q

seven ISO 9000 standards

A
customer focus
leadership
involvement of people
process approach
continuous improvement
factual approach to decision making
mutually beneficial supplier relationship
17
Q

ISO 14000 three-pronged approach

A
  1. Definition of more than 350 international standards for monitoring the quality of air, water, and soil
  2. Defining the requirements of an environmental management system that can be implemented using the monitoring tools
  3. Environmental standard encourages the inclusion of environmental aspects in product design and encourages the development of profitable environment-friendly products and services
18
Q

Three forms of certification

A
  • First party: A firm audits itself against ISO 9000 standards
  • Second party: A customer audits its supplier
  • -Third party: A “qualified” national or international standards or certifying agency serves as an auditor (best certification)
19
Q

External benchmarking:

A

looking outside the company to examine what excellent performers inside and outside the company’s industry are doing in the way of quality

20
Q

two steps of external benchmarking

A

Identify processes needing improvement

Analyze data

21
Q

Six Sigma

A

statistical term to describe the quality goal of no more than 3.4 defects out of every million units- refers to a quality improvement philosophy and program

22
Q

Defects per million opportunities (DPMO):

A

metric used to describe the variability of a process- requires three pieces of data:

23
Q

three pieces of data needed for DPMO

A
  • Unit- item produced or being serviced
  • Defect- any item or event that does not meet the customer’s requirements
  • Opportunity- chance for a defect to occur
24
Q

Six Sigma Methodology

A
Define (D)
Measure (M)
Analyze (A)
Improve (I)
Control (C)
25
flowcharts
SIPOC - used to define the stage of the project
26
run charts
depict trends in data over time
27
pareto charts
break down a problem into relative contributions of its components
28
checksheets
help standardize data collection
29
cause-and-effect diagrams
FISHBONE - hypothesized relationships between potential causes of the problem
30
opportunity flow diagram
separates value-added from non-value added steps
31
process control charts
time-sequenced charts with statistical values
32
Statistical quality control (SQC)
number of different techniques designed to evaluate quality from a conformance view- covers the quantitative aspects of quality management
33
Assignable variation
deviation in the output of a process that can be clearly identified and managed ex - variation caused by workers not being equally trained
34
Common variation
deviation in the output of a process that is random and inherent in the process itself (random variation)
35
Capability index (Cpk)
ratio of the range of values allowed by the design specifications divided by the range of values produced by the process Shows how well the parts being produced fit into the range specified by the design specification limits
36
Statistical process control (SPC)
techniques for testing a random sample of output from a process to determine whether the process is producing items within a prescribed range
37
Attributes
quality characteristics that are classified as either conforming or not conforming to specification