CHAPTER 19 Flashcards

(30 cards)

1
Q

When shutting down a hot oil system, the oil is circulated in order to prevent:
Select one:

A.
Uneven cooling of the oil

B.
Over-pressurization of the heater

C.
The oil from vaporizing

D.
Hot spots from forming

E.
Oil viscosity becoming too low

A

D.
Hot spots from forming

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2
Q

During the annual inspection the hot oil heater tubes should be checked for signs of:
Select one:

A.
Gouging

B.
Scale buildup

C.
Caustic embrittlement

D.
Oxygen pitting

E.
Internal deposits

A

E.
Internal deposits

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2
Q

Larger diameter piping (above 25.4 mm or 1 in) may be _____ pipe.
Select one:

A.
Schedule 80

B.
Double extra strong

C.
Schedule 1600

D.
Schedule 40

E.
Strong

A

D.
Schedule 40

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3
Q

Oils intended for use as heat transfer fluid in a hot oil system should:
Select one:

A.
Be corrosive to metals used in the system

B.
Have a high vapour pressure at operating temperature

C.
Possess low heat transfer characteristics

D.
Resist thermal breakdown at normal operating temperatures

E.
Have a high viscosity

A

D.
Resist thermal breakdown at normal operating temperatures

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4
Q

Hot oil may coke in the heater tubes if:
Select one:

A.
Furnace temperature drops too low

B.
Oil flow rate is too high

C.
Stack temperature gets too high

D.
Oil temperature exceeds 350°C (662°F)

E.
A tube should develop a leak

A

D.
Oil temperature exceeds 350°C (662°F)

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5
Q

The oil temperature is controlled by the:
Select one:

A.
Temperature required by the process

B.
Process requirements

C.
Pressure required by the process

D.
Firing rate in the furnace

E.
Volume of material produced

A

D.
Firing rate in the furnace

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6
Q

During the annual inspection the hot oil heater tubes should be checked for signs of:
Select one:

A.
Scale buildup

B.
Gouging

C.
Oxygen pitting

D.
Flame impingement

E.
Caustic embrittlement

A

D.
Flame impingement

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7
Q

The inner walls and floor are lined with:
Select one:

A.
Insulation

B.
Refractory brick

C.
Plain tubes

D.
Steel sheets

E.
Finned tubes

A

B.
Refractory brick

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8
Q

On the fuel gas system to a hot oil heater, the acronym, PRV, stands for:
Select one:

A.
Pressure regulating valve

B.
Primary relief valve

C.
Primary regulating valve

D.
Pressure restricting valve

E.
Pressure relief valve

A

A.
Pressure regulating valve

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9
Q

While the hot oil heater refractory is being dried out the oil circulating in the tubes should be limited to a temperature rise of not more than _____ per hour.
Select one:

A.
30°C

B.
60°C

C.
55°C

D.
35°C

E.
25°C

A

C.
55°C

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10
Q

Oils intended for use as heat transfer fluid in a hot oil system should:
Select one:

A.
Have a high vapour pressure at operating temperature

B.
Have a high viscosity

C.
Be corrosive to metals used in the system

D.
Resist thermal breakdown at low operating temperatures

E.
Possess high heat transfer characteristics

A

E.
Possess high heat transfer characteristics

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11
Q

The type of hot oil system heater which is most efficient is the:
Select one:

A.
Combined radiation and convection

B.
Combined conduction and radiation

C.
Radiant

D.
Combined conduction and convection

E.
Convection

A

A.
Combined radiation and convection

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11
Q

Clean steam may be used in:
Select one:

A.
Chemical processes

B.
Sterilization systems

C.
Gas plants

D.
Oil Refineries

E.
Steam cleaning

A

B.
Sterilization systems

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12
Q

One of the weaknesses of the gas turbine is its:
Select one:

A.
Weight to power ratio

B.
Startup time

C.
Reciprocating motion

D.
Heavy weight

E.
Thermal efficiency

A

E.
Thermal efficiency

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13
Q

With reference to hot oil systems the acronym AFV stands for:
Select one:

A.
Accelerated fuel valve

B.
After fuel valve

C.
Automatic fuel valve

D.
After flow valve

E.
Automatic flow valve

A

C.
Automatic fuel valve

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14
Q

A hot oil heating system is similar in principle to:
Select one:

A.
A firetube boiler burner

B.
A hot water heating system

C.
A condensate return system

D.
A steam heating system

E.
An oil refinery

A

B.
A hot water heating system

15
Q

Depending upon the size of the hot oil heater, it may have anywhere from 2 to _____ burners.
Select one:

A.
20

B.
10

C.
30

D.
15

E.
25

16
Q

Clean steam may be used in:
Select one:

A.
Gas plants

B.
Steam cleaning

C.
Chemical processes

D.
Oil Refineries

E.
Humidification systems

A

E.
Humidification systems

17
Q

Clean steam is steam that is generated from _____ as its feed water.
Select one:

A.
Water corrosion control chemicals

B.
Water containing oxygen scavengers

C.
Condensate

D.
Water anti-scaling compounds

E.
De-ionized or distilled water

A

E.
De-ionized or distilled water

18
Q

The refractory brick of the hot oil heater should be inspected for:
Select one:

A.
Density

B.
Consistency

C.
Abnormal cracks

D.
Hardness

E.
Colour

A

C.
Abnormal cracks

19
Q

A hot oil system is one that uses a _____ to conduct heat from a central source to other vessels and heating coils in a plant.
Select one:

A.
Steam

B.
Hot water

C.
Thermal fluid

D.
Liquid salt

E.
Hot air

A

C.
Thermal fluid

20
Q

_____ extinguishing agents should be used to extinguish burning hot oil.
Select one:

A.
Foam or dry chemical

B.
Carbon dioxide

C.
Dry powder

D.
Water based

E.
Halogen

A

A.
Foam or dry chemical

21
Q

Clean steam may be used in:
Select one:

A.
Vacuum forming systems

B.
Oil Refineries

C.
Chemical processes

D.
Steam cleaning

E.
Gas plants

A

A.
Vacuum forming systems

22
Q

Radiant type oil heaters for a hot oil system have:
Select one:

A.
Efficiencies of about 40 to 50%

B.
Mechanical draft combustion systems

C.
An efficiency of about 75 to 85%

D.
Tubes containing fins on their inner surfaces

E.
Combustion gases flowing inside tubes

A

A.
Efficiencies of about 40 to 50%

23
Convection type oil heaters for a hot oil system have: Select one: A. Mechanical draft combustion systems B. Efficiencies of about 40 to 50% C. Tubes containing fins on their inner surfaces D. Combustion gases flowing inside tubes E. An efficiency of about 75 to 85%
E. An efficiency of about 75 to 85%
24
A _____ surrounds the foundation to prevent hot oil from spreading beyond the immediate confines of the heater in the event of a tube rupture. Select one: A. Moat B. Concrete dike C. Wooden dyke D. Steel wall E. Earthen wall
B. Concrete dike
25
Clean steam may be used in: Select one: A. Chemical processes B. Steam cleaning C. Oil Refineries D. Gas plants E. Direct heating by steam injection
E. Direct heating by steam injection
26
Oils intended for use as heat transfer fluid in a hot oil system should: Select one: A. Be non-corrosive to metals used in the system B. Resist thermal breakdown at low operating temperatures C. Have a high viscosity D. Possess low heat transfer characteristics E. Have a high vapor pressure at operating temperature
A. Be non-corrosive to metals used in the system
27
Overheated oil will break down forming a solid mass of carbon called: Select one: A. Carbon B. Coke C. Graphite D. Steel E. Coal
B. Coke
28
Flanges used in hot oil systems should be raised face and suitable _____ gaskets should be used. Select one: A. Graphite/asbestos B. Metallic C. Garlock D. Cork E. Rubber
B. Metallic