Cleaning & Corrosion Flashcards

(46 cards)

1
Q

What is meant by metal corrosion?

A

The deterioration of the metal by chemical or electrochemical attack

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2
Q

What material forms a greenish film when corroded?

A

Copper and Copper Alloys

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3
Q

What are two general classifications of corrosion?

A
  1. Direct chemical attack
  2. Electrochemical attack
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4
Q

Name three common agents that cause direct chemical attack on aircraft metal structure:

A
  1. Spilled battery acid
  2. Residual flux deposits
  3. Entrapped caustic cleaning solutions
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5
Q

What is meant by an electrochemical attack on aluminum alloy?

A

A natural attack occurrence that attacks metal converting back to a metallic compound in which 4 conditions must exist.
Anode
Cathode
Electrolyte
Electrical contact between anode and cathode

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6
Q

What type of corrosion is most common on aircraft structures?

A

Surface Corrosion

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7
Q

How does surface corrosion appear on the surface of an alloy?

A

As general roughening, etching, or pitting on the surface of a metal

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8
Q

Does all corrosion appear on the surface of an alloy?

A

No, sometimes corrosion spreads under the surface coating

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9
Q

What is meant by dissimilar metal corrosion?

A

Contact between dissimilar metal parts in the presence of a conductor

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10
Q

How may intergranular corrosion be detected?

A

Ultrasound
Eddy Current
X-ray

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11
Q

Where does fretting corrosion generally occur?

A

Between two mating surfaces

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12
Q

Name six operations which are good corrosion-preventative measures:

A
  1. Adequate cleaning
  2. Periodic lubrication
  3. Detailed inspection
  4. Prompt treatment of corrosion
  5. Daily wipe down
  6. Sealing of aircraft against water
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13
Q

How often should aircraft be checked for corrosion?

A

During routine maintenance inspections. Seaplanes must be checked daily.

Mild zones: Every 90 days
Moderate zones: Every 45 days
Severe zones: Every 15 days

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14
Q

Are exhaust gases considered to be corrosive?

A

Yes
Both jet and reciprocating engine exhaust deposits are very corrosive

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15
Q

How is corrosion around battery boxes minimized?

A

Regular cleaning and neutralization of acid deposits

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16
Q

How are the bilge areas of a seaplane protected from corrosion?

A

•Chemical conversion coating applied to the surfaces of the sheet material •Sealants are installed at the lap joints •Interior compartments are painted

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17
Q

What is done to prevent water entrapment in aircraft?

A

Drains are installed in all areas where water may collect

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18
Q

Where would corrosion most likely occur on an aircraft skin?

A

•Edges
•Areas around fasteners
•Cracked, chipped, or areas with missing paint

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19
Q

What is the proper treatment for a control cable found to have internal corrosion?

A

Replace cables that have internal corrosion

20
Q

Name nine steps for complete corrosion preventative maintenance:

A
  1. Keep drain holes free from obstructions
  2. Adequate cleaning
  3. Thorough periodic lube
  4. Drain fuel cell sumps
  5. Maximum use of protective covers while parked…….
    I doubt they will ask us all of this i’m not writing them all out lol
21
Q

What type of paint stripper is recommended for aircraft structure?

A

Water soluble stripper can be used for most applications

22
Q

How long should paint remover remain on the surface before it is washed off?

A

Between 10 minutes to several hours depending on the temperature, humidity, and the condition of the paint.

23
Q

If steel rust is allowed to remain on the surface, will it prevent further attack?

A

It’s presence actually promotes additional attack by attracting moisture from the air and acting as a catalyst for corrosion

24
Q

What is the most practical way of removing corrosion products from steel?

A

By mechanical means and restoring corrosion preventive coatings

25
Name three types of corrosion considered serious in aluminum alloy structure:
1. Penetrating pit type 2. Stress corrosion 3. Intergranular
26
What treatment is recommended for removing corrosion from clad aluminum surfaces?
Hand polish the corroded areas with fine abrasives or with polish material
27
What treatment is recommended for removing corrosion from aluminum surfaces which are to be painted?
Treat superficially corroded areas with a 10% solution of chromic acid and sulfuric acid
28
Is steel wool suitable for removing corrosion products from aluminum structures?
No, do not use severe abrasive materials or materials of different metal
29
How is corrosion recognized on magnesium structures?
•Lifting of paint film •White spots •Snow-like mounds •White whiskers
30
What are the steps in treating magnesium sheets for corrosion?
1. Clean and strip paint 2. Use stiff hog-bristle brush or non woven abrasive pad to clear corrosion 3. Treat with chromic acid solution with sulfuric acid 4. Allow chromic acid to sit for 5-20 minutes then wipe off 5. Restore protective paint
31
How should joints between **steel** and aluminum be protected?
Lubrication and actuation through several cycles to ensure complete lubricant penetration
32
How should joints between **magnesium** and aluminum be protected against corrosion?
Insulate each surface with at least two coats of zinc chromate or epoxy and then add a layer of pressure sensitive vinyl tape
33
What type of cleaning, chemical or mechanical, is preferred for removing corrosion from a metal surface?
Chemical cleaning is preferred over mechanical
34
What is meant by pickling steel?
The process of treating steel parts for the removal of rust before plating by using a solution of either muriatic or sulfuric acid
35
Electro cleaning is another type of chemical cleaning similar to what?
Electroplating
36
Give three examples of how we protect metal from dissimilar metal contact:
Zinc Chromate Bonding Strap Vinyl Tape
37
If you want a high lust what should you do prior to electroplating?
Polishing, buffing, and coloring of metal surfaces
38
What is the main purpose of metal finishing?
Corrosion Resistance
39
What are two reasons for anodizing an aluminum structure?
1. increase the thickness and density of the natural oxide film 2. Corrosion resistance
40
What is meant by alodizing?
When an aluminum alloy is chemically treated to increase corrosion resistance and improve paint bonding qualities
41
How is alodizing applied to an aluminum surface?
Surface is pre-cleaned with an acidic or alkaline metal cleaner and then alodine is applied by dipping or spraying
42
What precaution should be taken before scrubbing a plastic windshield?
Rinse with fresh water and dry with chamois/synthetic wipes or absorbent cotton
43
Should a plastic window be wiped with a cloth to clean it?
No, do not rub plastic with dry cloth as it will likely create scratches
44
What should be used to wash grease, oil, and hydraulic fluid from aircraft tires?
wash with mild soap solution
45
What is the difference between aliphatic and aromatic naphtha?
Aromatic naphtha must not be confused with aliphatic material as it is toxic (attacks acrylics and rubber) and must be used with adequate controls
46
What corrosion is associated with a deficiency of oxygen?
Concentration Cell corrosion