Climbing, Lifting, Rigging & Hoisting Flashcards
Why is wire rope preferable to chain?
It is strong and unlike chains, gives good warning of failure when it is defective.
What are the different grades of wire rope and what are their breaking loads?
Traction grade - breaking load of 80 - 90 tons per square inch.
Special improved plow grade - breaking load of 120 - 130 tons per square inch.
Improved plow quality grade - breaking load of 110 - 120 tons per square inch.
What grade of wire rope is most commonly used?
Improved plow quality grade.
What do the terms lay and lay length refer to?
Lay - refers to the direction in which the strands of a rope are twisted together.
Lay length - refers to the distance along the rope in which a strand makes one revolution.
When are independent wire rope cores (lWRC) or wire rope cores (WRC) used?
When wire rope is subject to sudden heavy loads, crushing, or heat.
Right regular lay is the most common wire rope. How is it made?
It consists of a number of wires twisted to the left around a small core to form each of six strands. These strands are then twisted to the right around the main core to form the final rope.
How is Lang’s lay wire rope made?
It has the wires and strands twisted in the same direction. The core design is the same as that of the regular lay.
What are some of the properties of preformed wire ropes?
They do not fly apart when cut.
They can be spliced without seizing/whipped (binding).
When wires break, they lie flat in
position on the rope.
How is wire rope measured?
Across its greatest diameter.
What must be done when a kink is found in a wire rope?
Once a kink has been made in a wire rope, the damage is permanent. A weak spot remains no matter how well the rope is straightened.
When inspecting sheaves for wire ropes, what must be inspected?
- Check flanges for wear.
- The sheave groove should support the rope over 135- to 150-degrees of rope circumference.
What are the frictional losses sheaves experience for different types of bearings?
Roller bearing - 3% loss
Bronze bushing - 5% loss
Plain bearing - 10% loss
As a rule-of-thumb, the minimum sheave diameter should be how many times larger than the rope diameter?
20 times.
When winding a wire rope onto a drum, how does fleet angle effect rope life?
An excessive fleet angle will cause severe abrasion on the rope as it winds onto the drum. This condition can severely shorten rope life.
To ensure proper wire rope lubrication, what must be done?
- Ensure that the rope is clean and dry before the lubricant is applied.
- Apply light oils by brushing, running the rope through an oil bath, spraying, drip method or mechanical force feed.
- Apply medium- or heavy-weight lubricants warm. Apply them by brush or by running the rope through a funnel containing the lubricant.
When unwinding rope from a spool why must you not rope of the side of the spool a wrap at a time?
This often results in kinks.
What is the correct way to take a length of wire rope from a spool?
Rotate the spool on a spindle or turntable, or roll the spool along the floor.
How is the rule of hand used when winding wire rope on a drum?
- The right hand represents right-lay rope.
- The left hand represents left-lay rope.
- The index finger shows the approach of the ropes.
- The position of the back of the hand indicates whether the rope is overwound or
underwound. - The position of the thumb shows where the rope is attached to the drum.
How is a natural fiber rope constructed?
The usual method of construction for fiber rope is reverse twisting.
* Fibers from 6 to 20 feet long are combed to bring them parallel to each other.
* A definite number of fibers are right-hand twisted to form a yarn.
* A number of yarns are then left-hand twisted into a strand.
* Finally. three or four of these strands are right-hand twisted to form the rope.
This produces a right lay rope.
How does the diameter of a natural or synthetic rope impact its ability to handle a load?
The diameter of natural fiber rope must be larger than synthetic rope to handle the same load.
How is fiber rope size measured?
Ropes up to one inch are measured by their diameter.
Ropes over one inch are measured by their circumference.
What is a new ropes working strength?
For new rope the working strength is 1/5 of
its breaking strength.
For a used rope, increase this safety factor.
What type of knot is in the image?
Overhand knot.
Frequently used as a stopper at the
end of a rope.
What type of knot is in the image?
Figure-of-eight knot.
Used at the end of a line to prevent the end from slipping through a fastening or loop
in another line.