Codes: Hydraulic System Components and Fluids Flashcards

1
Q

What are some characteristics must be considered when selecting a hydraulic fluid?

A

Viscosity, chemical stability, flash point, and fire point.

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2
Q

What is viscosity?

A

Viscosity is internal resistance to flow and is one of the most important properties of any hydraulic fluid.

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3
Q

As temperature decreases, viscosity…

A

increases.

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4
Q

A satisfactory liquid for a given hydraulic system must have enough body to give a good seal at pumps, valves, and pistons, but it must not be so thick that it offers resistance to flow, leading to power loss and higher operating temperatures.

A

Ain’t that cool?

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5
Q

What tool measures viscosity?

A

A viscometer.

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6
Q

What is chemical stability?

A

A liquids ability to resist oxidation and deterioration for long periods.

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7
Q

Why does the temperatures of the liquid in the reservoir of an operating hydraulic system not always represent a true state of operating conditions?

A

Because localized hot spots occur on bearings, gear teeth, or at the point where liquid under pressure is forced through a small orifice. The passage of a liquid through these points may produce local temperatures high enough to carbonize or sludge the liquid, yet the liquid in the reservoir may not indicate an excessively high temperature.

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8
Q

What conditions can cause a hydraulic liquid to break down?

A

Exposure to air, water, salt, or other impurities, or contact with some metals such as zinc, lead, brass, and copper.

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9
Q

What negative effects will occur when a hydraulic liquid that has been subjected to unfavorable conditions?

A

It will become darker in color, higher in viscosity, and acids will form.

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10
Q

What is flash point?

A

the temperature at which a liquid gives off vapor in sufficient quantity to ignite momentarily or flash when a flame is applied.

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11
Q

What is fire point?

A

The temperature at which a substance gives off vapor in sufficient quantity to ignite and continue to burn when exposed to a spark or flame.

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12
Q

How does a mechanic know what type of hydraulic fluid to use?

A

Use the type listed in the maintenance manual or on the instruction plate affixed to the reservoir.

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13
Q

What are the three principal categories of hydraulic fluids?

A

Minerals
Polyalphaolefins
Phosphate esters.

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14
Q

Describe MIL-H-5606

A

Mineral based, processed from petroleum, odor similar to penetrating oil, dyed red. Used when the fire hazard is comparatively low.

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15
Q

Describe MIL-H-83282

A

Polyalphaolefin, fire resistant, developed to overcome flammability of 5606, high viscosity at low temps. generally limited to -40 degrees Fahrenheit.

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16
Q

Describe phosphate ester based hydraulic fluid.

A

Extremely fire resistant, susceptible to contamination from atmospheric moisture.

17
Q

Can petroleum based and phosphate esters based fluids mix?

A

No, and neither can their seals be used for the other type of fluid.

18
Q

What seals are compatible with skydrol?

A

natural fibers, and a number of synthetics including nylon and polyester, Butyl rubber, ethylene-propylene elastomers.

19
Q

What seals are compatible with petroleum based fluids?

A

Buna-N, neoprene

20
Q

What are the two types of contaminants in a hydraulic system?

A

Abrasives - sand, weld spatter, chips, rust

and nonabrasives - oil oxidation, soft particles worn from seals, other organic components.

21
Q

When should a hydraulic system be sampled?

A

at least once a year or every 3,000 flight hours, or whenever the manufacturer suggests.

22
Q

Where are filters installed in hydraulic systems?

A

the pressure line, the return line, the pump case drain line.

23
Q

What components does a basic hydraulic system consist of?

A

pump, reservoir, directional valve, check valve, pressure relief valve, selector valve, actuator, and filter.

24
Q
A