Corrosion Validation Flashcards
(15 cards)
Corrosion
The process by which metals are converted to oxides or other compounds.
Anode reaction
Fe(s) -> Fe+2 + 2e-
Cathode reaction (acidic)
O2(g) + 4H+ + 4e- -> 2H20
Cathode reaction (neutral/basic)
O2 + 2H20 + 4e- -> 4OH-
Methods to prevent corrosion/ rusting
- Coating the iron with a layer of aluminum
- Application of a surface coating
- Galvanizing
- Cathodic protection
Coating the iron with a layer of aluminum
Metals such as aluminum form a very tough oxide coating which strongly bonds to the surface of the metal preventing the surface from further exposure to oxygen.
Application of a surface coating
Can be metal or non metal. Metal must be less reactive than iron. Non metal must prevent oxygen and water from coming in contact with iron (plastic).
Galvanizing
Coating the metal with a layer of zinc. The zinc acts as a physical barrier keeping water and oxygen out, AND can sacrificially oxidized instead of the iron. The more reactive metal acts as the anode.
Cathodic protection
Making the iron the cathode of an electrolytic cell. The applied voltage makes the iron negatively charged and so prevents it’s oxidation. The anode is scrap metal/iron.
Methods of enhancing corrosion/rusting
- Concentration of electrolyres
- Involvement of water
- Availability of oxygen
- Low pH
- Mechanical stress (bent nail)
- Temperature
Presence of a salt/concentration of electrolytes
Rusting increases in the presence of salt or acids because of an increased
concentration of dissolved ions. Corrosion is a redox process that involves electron transfer and
ion movement. The rate of ion transport can be increased if the conductivity of the aqueous
medium increases.
Involvement of water
Rusting occurs much more rapidly in moist conditions.
Low pH
High H+ concentration speeds up reduction of oxygen and increases corrosion rate.
Mechanical stress (bent nail)
Breaks the protective oxide layer and exposes the fresh iron, increasing corrosion.
Temperature
Increasing temperature, increases rate of rusting/corrosion.