Dental ceramics Flashcards

(74 cards)

1
Q

What is Kaolin?

A
  • Decorative ceramics contain Kaolin
  • It is a clay
  • Hydrated Aluminium silicate
  • Opaque
  • Opacity imp for appearance of final product
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2
Q

Why does Kaolin need to be removed from Dental ceramics?

A
  • Ceramics need to be translucent so Kaolin removed
  • Feldspar and silica replace it
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3
Q

What are the components of Decorative ceramic?

A
  • Kaolin 50+%
  • Quartz (silica) 15-25%
  • Feldspar 15-25%
  • Metal oxides <1%
  • Glass 0
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4
Q

What are the components of Dental ceramics?

A
  • Kaolin <5%
  • Quartz (silica) 12-25%
  • Feldspar 70-80%
  • Metal oxides 1%
  • Glass up to 15%
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5
Q

What are the two types of Feldspar?

A
  • Potash Feldspar (potassium alumina silicate)
  • Soda Feldspar (sodium alumina silicate)
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6
Q

What does Feldspar do in dental ceramics?

A
  • Acts as a flux
  • Lowers fusion and softening temp of glass
  • Has lowest fusing component and flows during firing forming a solid mass around other components
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7
Q

What are dental ceramics considered as ?

A
  • Glasses
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8
Q

What property do metal oxides gives the ceramic?

A
  • Metallic oxide determine colour of ceramic
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9
Q

What colour does Chromium convey to ceramic?

A
  • Green
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10
Q

What colour does Cobalt convey to ceramic?

A
  • Blue
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11
Q

What colour does Copper convey to ceramic?

A
  • Green
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12
Q

What colour does Iron convey to ceramic?

A
  • Brown
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13
Q

What colour does Manganese convey to ceramic?

A
  • Lavender
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14
Q

What colour does Nickel convey to Ceramic?

A
  • Brown
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15
Q

How are conventional dental ceramics used to build up into a restoration?

A
  • Supplied as a powder
  • Powder made by heating constituents to high temp >1000oC
  • Cool rapidly (Fritting) in water
  • This creates cracks and crazing of ceramic mass
  • Mill the fritt to fine powder
  • Add binder (usually starch)
  • Powder is mixed with distilled water and built up into restoration
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16
Q

What do feldspathic ceramics form when heated to 1150oC-1500oC?

A
  • Form leucites around glass phase of ceramic
  • Gives powder of known physical and thermal properties
  • No further chemical reaction needed during fabrication of restoration
  • Powder melts together to form the crown
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17
Q

What is Leucite?

A
  • Potassium aluminium silicate
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18
Q

How are conventional dental ceramics fabricated?

A
  • Ceramic powder mixed with water and applied to die with brush
  • Crown built up using different porcelains for dentine and enamel
  • They are not tooth coloured
  • Crown is heated in furnace to coalesce the powder into ceramic
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19
Q

What is Sintering?

A
  • Heating the crown leads to Sintering
  • When the ceramic particles begin to fuse into a single mass
  • Occurs just above glass transition temp
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20
Q

What happens during sintering of dental ceramic?

A
  • The glass softens and will coalesce
  • Over time controlled diffusion occurs and solid ceramic mass formed
  • The material contracts by about 20%
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21
Q

What is meant by the term Coalesce?

A
  • Come together to form one mass or whole
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22
Q

What are some important properties required of conventional dental ceramics?

A
  • Aesthetics
  • Chemical Stability
  • Biocompatibility
  • Thermal Properties
  • Dimensional Stability
  • Mechanical Properties
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23
Q

Why do ceramics have the best aesthetics properties of any dental restorative material?

A
  • Colour stable
  • Very smooth surface
  • Retain their surface better than other materials leads to less staining long term
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24
Q

What are the optical properties of dental ceramics?

A
  • Reflectance
  • Translucency
  • Opacity
  • Transparency
  • Opalescence
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25
What is the chemical stability of dental ceramics?
- Chemically very stable - Unaffected by wide pH range found in mouth - Do not take up stain from food/drink - Good Biocompatibility so minimal adverse effects on biological tissues
26
What are the thermal properties of Dental ceramics?
- Sim to tooth substance - Coefficient of thermal expansion sim to dentine - Results in low stresses to restorations in mouth during use - Thermal diffusivity low which protects remaining tooth
27
What is the dimensional stability of dental ceramics?
- Once fully fired material is very stable - During fabrication shrinkage occurs which is problem and must be accommodated by technician - Shrinkage of 20% during firing normal
28
What are the mechanical properties of conventional dental ceramics?
- High compressive strength - High hardness (Can lead to abrasion of opposing teeth especially if not glazed) - Tensile strength – very low - Flexural strength – very low - Fracture toughness – very low (All lead to failure during loading)
29
What is Static fatigue?
- Decrease in strength even in absence of any applied load, it is time dependent
30
Why is it thought Static fatigue occurs?
- Due to hydrolysis of Si-O groups within material, over time in aqueous environment
31
When can surface micro-cracks occur?
- Occur during manufacture, finishing or due to occlusal wear - Fractures can initiate slow crack growth
32
What is Slow crack growth?
- Cyclic fatigue under occlusal forces in wet environment over time
33
Why can conventional feldspathic ceramics only be used in low stress areas?
- Due to static fatigue, surface micro cracks and slow crack growth
34
What low stress areas can conventional feldspathic ceramics be used in?
- Anterior crowns - Not in all patients - Too brittle elsewhere
35
How can we overcome problems with conventional ceramics?
- Aesthetics are good but need to be stronger - Produce strong coping, resistant to fracture - Cast or press a block of harder ceramic - Mill a laboratory prepared block of ceramic
36
Why are alumina Cores used to reinforce feldspathic ceramics?
- Core material - Flex strength double feldspathic porcelain >120Mpa - Alumina particles act as crack stoppers so prevent cracks propagating through material and causing fracture - Aluminous porcelain is opaque and can only be used as core material
37
What are the benefits of alumina core?
- Cheap to make - No specialist equipment needed, just furnace - Less labial reduction needed
38
What are the negatives of Alumina core?
- More palatal reduction required than metal crown - Not strong enough for posterior use - Enough room was needed for aluminous core and feldspathic layers above so aesthetics good but not amazing - Lack of flexural strength - Did not replace metal ceramic for bridgework or posterior crown
39
What are some new techniques with increased alumina content?
- INCERAM - PROCERA - Increases the strength
40
What are alumina core veneered with to produce final crown?
- Veneered with conventional feldspathic porcelain
41
What are some newer techniques and materials other than Alumina?
- Zirconia - Lithium Disilicate - Cores - Pressed crowns - Monolithic/Milled crowns - Advantages/Disadvantages of different types - Luting
42
What is a Zirconia?
- Most popular ceramic core - Zirconium dioxide naturally occurring material - Occurs in different forms at diff temp - Very hard - Used in jewellery industry
43
What Zirconia is used in dentistry?
- Yttria-stabilsed zirconia
44
Why is pure zirconia not used in dentsitry?
- Pure can crack on cooling - Zirconia powder does not sinter unless heated to over 1600oC
45
What is the process of Yttria stabilisation of Zirconia?
- 3-5% Yttria present in material - The more Yttria the more translucency but it reduces physical properties - Normal zirconia is monoclinic crystal at room temp - Yttria is a tetragonal crystal structure - If crack begins when stress at crack tip reaches critical level level the crystal structure transforms to monoclinic structure - Causes slight expansion of material and closes crack tip
46
What properties does Yttria stabilisation give to Zirconia?
- Hard - Strong (1000MPA flexural strength) - Tough Strong enough to use as bridge framework
47
What is the process for fabrication of Zirconia Cone?
- Impression taken of preparation snd sent to lab - Model is cast and scanned digitally - Software unit creates bridge substructure on virtual preparations - Minimum thickness of connectors determined and fabricated - Raw Zirconia block selected for milling - Presintered block easier to mill - Cut framework then heated to 850oC to achieve final properties - Framework stained appropriate colour - Then veneered with feldspathic porcelain to produce final restoration
48
How long does milling take for three unit bridge?
- Approx an hour
49
What occurs during heating stage of Zirconia cone?
- Causes 20% shrinkage - Computer software deals with this during milling process
50
What are some Zirconia systems?
- Zerion - Opalite - Everest ZH - LAVA from 3M first mainstream material
51
What are some problems with Zirconia cored crowns?
- Expensive equipment needed - Potential for veneering porcelain to debond from core - It is opaque so questions aesthetics - Inert fitting surface, can't etch or bond
52
What are some positives with Zirconia Cored crowns?
- Once equipment is bough they are cheaper to make - As cost of metal is increasing - Fit is excellent
53
What can be used to make Milled core crowns and bridges?
Zirconia Lithium Disilicate (E-Max) Precious metal Non-precious metal Titanium Composite
54
What do all ceramics have in common to get better aesthetics?
- All have surface sintered layer
55
What is the process of fabrication of a milled crown?
- Cast goes into scanner - Scanned image of cast - Lower cast scanned and articulated - Select crown margin - Adjust crown margin - Select crown type and place on model for upper and lower - Adjust shape and size of selected crown on uppers - Save file and send to mill (GDH go to spain) - Requires final finishing (GDH do this on plaster model)
56
How long does milling take for Milled crown?
- 30-40 mins and crown is made - If return from Spain it is 48hrs
57
Is the process the same for all materials used in milled crowns?
- Yes - Zirconia - LiDiSi - Metal - Ceramic filled composite resin
58
What is the method of fabrication of a Milled crown if you have fully digital workflow?
- Don't need models and impressions - Scan in mouth - Design on CAD machine - Mill - Polish - Cement
59
What is the method for cast and pressed ceramics and what is it called?
- Restoration waxed up as you would metal restoration - Invested - Cast from heated ingot of ceramic 1100oC - Once devested and cleaned the restoration heated - Called Ceraming
60
Why does sintering not occur in Ceraming?
- Ceramic ingot already fully condensed prior to filling
61
Why is the ceramic ingot heated in Ceraming?
- Heated to improve crystal structure producing crack inhibiting crystals
62
Why are cast crowns veneered?
- Can be stained - Most often cut back labially and veneered with appropriate felspathic porcelains
63
What ceramics are used in cast and pressed ceramics?
- Called glass ceramics - Lithium Disilicate Glass - Leucite Reinforced Glass
64
What are the two stages of Ceraming?
- Stage 1 crystal formation maximum number of crystal nuclei are formed - Stage 2 crystal growth to maximise the physical properties - Crystal phase of the ceramic can approach 100%
65
Why are lithium disilicate glasses used in cast and pressed ceramics?
- Strong material which has small crystal size and high vol fraction of crystals - Have unique needle-like crystals - Makes crack propagation very difficult = good fracture toughness - Good flexural strength 350MPa
66
What are some advantages of different crowns?
- Monolithic block crowns, milled from a single block of material are strongest - Zirconia based crowns are stronger than LiDiSi - LiDiSi have better translucency hence better aesthetics - Crowns with layered porcelain rather than just stained monolithic block have better aesthetics - Layered crowns are more likely to chip due to stresses between core and
67
What process creates a stronger crown - Sintered or Milled?
- Milled crown of same material gives stronger crown - Block is subjected to ideal heat treatments to maximise properties - Blocks will be consistent - As aesthetics of these blocks improve they will become most commonly used crown for all mouth not just posterior
68
What material should you choose for posterior teeth?
- Monolithic Zirconia - Can be used for single crowns and shorter span bridges
69
What material should you choose for anterior teeth single crowns where aesthetics most important factor?
- LiDiSi - Can probably use as far back as first premolar
70
What material should you choose for anterior bridgework?
- Short span with no parafunction use LiDiSi - Longer span or heavier occlusion use Zirconia cored with zirconia where occlusal contacts meet
71
What can Zirconia and LiDiSi crowns be cemented onto tooth with?
- Can use conventional or resin cements - Don't require to be bonded to tooth substance to prevent fracture as they have own intrinsic strength
72
What can Silica containing crowns be cemented to tooth with?
- can be etched ,with hydrofluoric acid to produce retentive surface - etched surface can be bonded using silane coupling agent, to tooth using appropriate bonding agent and resin cement
73
What are Zirconia cored crowns not affected by?
- don’t contain silica and not affected by acid - can be abraded by air to create retentive surface but are strong enough to be self supporting
74
What is the definition of Translucency?
- Ratio of intensity of transmitted light to that of incident light