Enhancement of Materials Flashcards

1
Q

Why add lubricants to polymer stock?

A

reduces viscosity of molten polymer making it less sticky and allowing more intricate shapes to be formed

also allow moulding temperature to be lowered saving energy

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2
Q

Why add thermal antioxidants to polymer stock?

A

prevent polymer oxidising or discolouring during excessive heat during processing

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3
Q

Why add pigments to polymer stock?

A

give colour

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4
Q

Why add anti-statics to polymer stock?

A

reduce likelihood of polymer building us a static charge

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5
Q

Why add flame retardants to polymer stock?

A

reduce likelihood of combustion or spread of fire

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6
Q

Why add plasticisers to polymer stock?

A

allow plastics to become less hard and brittle at normal temp use e.g. added to LDPE food wrap allowing wrapping to stretch
also allow polymers to be easily formed at higher temperatures

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7
Q

Why add fillers to polymer stock?

A

provide bulk so less polymer required

some minerals e.g. chalk help increase thermal conductivity (=shorter mould cycle)

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8
Q

Why add biodegradable plasticisers to polymer stock?

A

more flexible, softer and easier to break down

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9
Q

Why add biobatch additive to polymer stock?

A

oxy,photo and hydro degradable

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10
Q

Why add antioxidants to polymer stock?

A

reduce environmental deterioration of polymer
also help prevent increased brittleness

often used in garden furniture

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11
Q

Why add UV light stabilisers to polymer stock?

A

prevent polymer chains being broken down by sunlight

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12
Q

Why add resins and laminations to wood?

A

enhance properties of usable parts of trees such as sawdust

e.g chipboard

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13
Q

Give an application for resins with fire retardants

A

cladding

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14
Q

Why add laminations to wood?

A

enhance aesthetics

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15
Q

Why add preservatives to wood?

A

protection from fungal and insect attack

e.g. preheated with copper based preseravtives

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16
Q

Why add pigment to wood?

A

colour

can also be used on softwoods to look like hardwood

17
Q

Why add fire retardant preservatives to wood?

A

used to pressure treat woods

can also give resistance to high-wear use

18
Q

Why add modified natural polysaccharide to wood?

A

cure within wood cell structure

=increase hardness, stability etc.

19
Q

Why add structural composite lumber and laminated veneer lumber to wood?

A

less prone to defects

great load bearing properties

20
Q

What is work hardening?

A

when metal is cold worked (such as bending or rolling)
crystals within metal are distorted = improved tensile strength and hardness
less ductility
effects can be removed by annealing

21
Q

What is annealing?

A

used to make word hardened metal easier to work

metal heated then cooled very slowly (allowing metal crystals to grow and slowly move into place)

22
Q

What is case hardening used for?

A

used for hardening surface of steel with less than 0.4% carbon content
produces outer casing while inner retains original softer properties

23
Q

Explain the two steps of case hardening

A
  1. Carburising - changes chemical composition of surface of low carbon steel so it can absorb more carbon to increase surface hardness
    placed in ceramic box packed with carbon and heated causing carbon atoms to diffuse into materials structure to build up surface content
    longer the time, thicker the carbon
  2. Quenching - hot metal is quenched in water to fast cool it and seal hard surface case
24
Q

What is hardening?

A

medium and high carbon steels are heated to alter crystalline structure, hold then quench

25
Q

What is tempering?

A

reduces some of excess hardness and brittleness of a hardened metal and increases toughness and ductility

metal heated to below critical point then slowly air cooled

26
Q

What is meant by tempering colour?

A

colour seen on metal that indicated temperature at which brittleness is removed