final Flashcards
(188 cards)
1
Q
T/F? Step pulley driven drill presses have a large number of speed configurations
A
false
1
Q
Nails require a pilot hole to be drilled before installing
A
false
2
Q
We used _________ drive screws to attach the brace to the legs on the child stool
A
robertson
3
Q
We used _________ head screws to attach the leg assemblies to the top assemblies on the child stool
A
flat
4
Q
Variable speed drill presses need to be _________ while changing speeds.
A
running
5
Q
We used a _________ drill to drill holes in the glue blocks.
A
twist
6
Q
there are two e-stops located in the lab that power off all of our equipment. where are they located?
A
- on the pillar by the front desk
- on the far wall by the radial arm saw and surface planer
7
Q
there are two first aid kits in our lab. where are they located?
A
- on the cabinet by the sanding table
- on the desk at the front of the room
8
Q
T/F? I can have long hair, drawstrings, and baggy clothing loose while working in the lab.
A
false
9
Q
If bringing in a drink, what rules will apply?
A
- water only (other drinks will leave a stain or sticky residue if spilled
- the container must stay at the front of the room and not be placed on any of the equipment
- the container must seal to keep dust and chips out of it, and be spill proof incase it is knocked over
10
Q
T/F? I can wear tinted or yellow safety glasses in the lab
A
false
11
Q
T/F? Safety violations may cause me to be removed from that day’s lab, and potentially lose points from my final grade.
A
true
12
Q
Our lab has a bottles of eyewash available. Where are they located?
A
on the wall behind the doors to the lab
13
Q
T/F? I can bring my own lock to secure my lab materials in a supplied locker.
A
true
14
Q
T/F? I am responsible for monitoring my own lab progress throughout the semester
A
true
15
Q
Which of the following are you required to bring or wear to each lab?
A
- closed-toe shoes
- lab manual
- clear safety glasses or prescription glasses
16
Q
T/F? I should ensure the table saw is completely powered down before making any adjustments to my setup.
A
true
17
Q
to set my initial height on the surface planer, I should do the following:
1) Make sure the machine is not running
2) Release the brake and raise the cutter so my stock slides easily under the head
3) Place my stock in the middle of the table
4) Power the machine on
5) Slowly lower the head until my material self-feeds
6) Lower the head a 1/4 turn, lock the brake, and start feeding my parts through it
A
true
18
Q
T/F? We will use the tablesaw to crosscut our material
A
false
19
Q
T/F? I need to wear safety glasses while working in our lab.
A
true
20
Q
T/F? We will use the radial arm saw to crosscut our material
A
true
21
Q
When using the radial arm saw, my left thumb should be _________.
A
tucked into my palm to keep it away from the blade
22
Q
While cutting on the table saw, your left hand is applying pressure to keep material next to the fence. Where should that hand be positioned?
A
close to, but no in line with the blade. This hand should stay stationary throughout the cut.
23
Q
T/F? I should flip my parts after each pass in the surface planer due to internal stresses in the material.
A
true
24
T/F? The person in front of me always sets the machine up properly.
false
25
T/F? All of the equipment in our lab has a Sawstop braking system
false
26
T/F? First aid kits are located on the front desk and the cabinet by the sanding table.
true
27
The number one cause of injury in a woodshop is _________.
material kickback from a machine
28
T/F? The Sawstop monitoring technology watches the blade until it has stopped spinning, not just until I push the paddle in on the control box.
true
29
T/F? I can remove the blade guard on the table saw if I think it'll be in the way for my cut.
false
30
T/F? I can take a 1/4 turn depth of cut on the surface planers.
true
31
the grey insert on the radial arm saw and the red/black inserts on the table saws are _________.
safety zones where I shouldn't have my hands while using the machine
32
When setting the fence location on the table saw, you should measure _________.
between the fence and the inside of the blade.
33
the radial arm saw blade spins so the machine will
self feed toward the operator if not carefully controlled.
34
The height of the router bit should be
just high enough to cut through the top of the material
35
Select all that apply. The upper guide on the bandsaw is used to:
- act as a guard to keep too much of the blade from being exposed
- assist in keeping the blade straight
36
when using the router table, I should feed my work _________
right to left
37
T/F? The router table has an automatic braking system installed in case of an accident.
false
38
T/F? Bandsaws are used for precise cuts
false
39
T/F? Bandsaw blades are flexible and can distort while cutting if improperly setup.
true
40
The bearing on the router bit is used to _________.
guide the template or fixture to reproduce the correct geometry
41
T/F? The bandsaw has an automatic braking system installed in case of an accident.
false
42
while removing large amounts of material on the router table, I should take _________.
multiple shallow cuts to help reduce blowout.
43
The shaper has _________ compared to the router.
higher torque, less speed (rpm)
44
We use a fishmouth push stick for the glue blocks for what reason?
it keeps our right hand further from the blade
45
Why did we use a riving knife over a full blade guard on the glue blocks?
the width of our cut wouldn't allow the push stick to pass between the fence and the blade guard
46
T/F? A riving knife is more safe than a full blade guard.
false
47
T/F? The Kreg machine is used to create counterbores for pocket screws.
true
48
T/F? The stop on the drill press should be adjusted so that the drill doesn't pass all the way through the tooling base.
true
49
The downside of the fishmouth push stick is _________.
it requires more downward force from your forearm to keep workpieces on the table compared to our normal push stick.
50
Countersinks are used to _________.
recess the screw head, but not remove enough material to weaken the part.
51
T/F? When drilling through a workpiece, the workpiece should be held or clamped to the machine table.
true
52
T/F? The drill bits will sometimes deflect while drilling, so we used a drill bushing to keep the bit straight.
true
53
A riving knife is used to:
help reduce table saw kickback
54
To clean up glue squeeze out, I should use _________.
a damp paper towel to wipe down the surfaces while the glue is still wet.
55
T/F? We have a working time of 30 minutes before our wood glue starts to harden.
false
56
The miter saw is similar to the radial arm saw, and the same safety rules apply
true
57
All used stain rags should go in _________.
the red fire resistant bin in the stain room.
58
How much wood glue should I apply to a product?
a thin even coat
59
After applying a coat of stain, I should _________.
wait 10 minutes, then wipe off splotches and puddles.
60
T/F? The type of fastener with a square drive is called a Robertson screw.
true
61
T/F? Our wood glue takes about 30 minutes to dry enough to remove clamps.
true
62
T/F? The time spend sanding, staining, and finish coating my product can make or break it's final appearance.
true
63
When staining, I should apply stain by:
wiping it on with a rag in the same direction the wood grain runs.
64
the surface planer removes material from which side of the part?
the top
65
the number one cause of injury in a woodshop is...
material kickback from a machine
66
wood is similar to a _________ composite material
theromset
67
thermoset means _________
the material cannot be melted and reformed into a new shape
68
which of the following is an example of a manufacturing input?
- cutting a board in half
- processing waste generated from a manufacturing process
- value-added production steps
- energy
energy
69
custom or project manufacturing involves _________
very high variety and low volume
70
a board foot is a measure of _________
volume
71
wood consists of cellulose and _________
lignin
72
T/F? bandsaws are for precise and highly detailed cuts
false
73
S4S lumber is finished on _________
all four sides
74
saw kerf is equal to _________
the width of the cutter plus the blade deflection or wobble
75
the item behind the saw blade is called a _________
riving knife
76
what is the function of the riving knife
- keep material from pinching together on the back of the blade
- help prevent kickback
- keep offcut material from catching on the back of the blade
77
T/F? there are times when the riving knife cant be used while making rip cuts
false
78
this type of drill press should have the speed changed while it is running
variable speed
79
an automotive assembly line would be an example of _________ manufacturing
high volume
80
the above setup (bevel angle, raker tooth, chipper, score line, etc.) is an example of a _________
dado stack
81
the above setup (bevel angle, raker tooth, chipper, score line, etc.) is used to _________
create a wide groove (dado) in a piece of material
82
if you were ordering hardware, a _________ would be a useful tool to determine quantities required for a product
bill of materials
83
the above image (the t=3 mo ABCDE thing with 10s and 20s) is a _________
PERT chart
84
using the pert chart, what is the shortest time before task 40 can be started?
studying this is useless, but it's 4 months
85
the table saw is capable of _________
rip cuts, crosscuts, beveled cuts
86
the wheel on the front of the table saw is used to _________
set the blade height
87
the fence on the table saw should be _________
parallel to the blade
88
the most efficient machine to cut long material into shorter lengths would be a _________
miter saw
89
T/F? routers can be either hand-held or table mounted
true
90
compared to a router, a shaper has _________
higher torque, lower speed
91
a saw blade with more teeth will generally provide a _________
better surface finish
92
when sanding, you should always sand in which direction?
in line with the wood grain
93
the bearing on the router bit is used to _________
guide the template or fixture to reproduce the correct geometry
94
bandsaw blades are _________
flexible
95
a technical data sheet is an example of a _________
product specification
96
a dimension may be used to _________
show the size and location of a feature
97
a cruise ship builder is an example of what level of production?
custom/project
98
T/F? our bandsaws have an automatic braking system in case of an accident
false
99
when staining, i should apply stain by _________
wiping it on with a rag in the same direction the wood grain runs
100
T/F? we have a working time of 30 minutes before our wood glue starts to harden
false
101
T/F? i should flip my parts after each pass in the surface planer to help equalize internal stresses in the material
true
102
T/F? the Kreg machine is used to create counterbores for pocket screws
true
103
where should you measure to set the fence for a 2" rip cut?
inside of the blade to the fence
104
the upper guide on a bandsaw is used to _________
reduce blade deflection for more accurate cuts
105
TPI stands for _________
teeth per inch
106
a jointer is used to create _________
one flat face on a board
107
a surface planer is used to _________
create two parallel faces on a board
108
a surface planer cuts from the _________ side of the material in a single pass
top face
109
i can use a _________ to crosscut on a table saw
miter gauge
crosscut sled
sliding crosscut attachment
110
wood with multiple large veneers of wood glued together with grain directions alternating between layers is known as _________
plywood
111
wood with short pieces of veneers glued together to form a solid panel with some preferential grain direction is known as _________
OSB
112
which of the following is not part of the fiberboard family?
- particle board
- MDF
- hardboard
- plywood
plywood
113
dimensional lumber is typically made from what type of wood?
softwood
114
why did we use a riving knife over a full blade guard on the glue blocks?
the width of our cut wouldnt allow the push stuck to pass between the fence and the blade guard
115
one of the biggest risks with miter and radial arm saws is _________
the direction of the cut causing the saw to self-feed toward the operator
116
while cutting on the table saw, your left hand is applying pressure to keep material next to the fence. where should that hand be positioned?
moving with the material being cut, all the way thru the cut
117
T/F? drill bits will sometimes deflect while drilling, so we used a drill bushing to keep the bit straight
true
118
if drilling a large diameter hole without a drill bushing, a _________ should be used to guide the bit
pilot hole
119
the type of fastener with a square drive is called a _________ screw
robertson
120
the drill press is best used drilling holes _________ to the material
perpendicular
121
all stain rags and gloves should go in _________
the red fire-resistant bin in the staining room
122
drill sizes are defined by using _________
letters, numbers, fractions
123
the bis shown above (flat on sides with little points in the middle) are known as _________
spade drills
124
the bit shown above (looks like an S thing) is known as a _________
forestner bit
125
what did we use to recess the head on the philips screws on the child stool project?
countersink
126
the process of arranging products on a piece of material is known as _________
nesting
127
too high of a TPI count for a bandsaw blade will cause what problem?
trapped dust and chips, causing the blade to overheat
128
bandsaws may be _________
- benchtop or floor mounted
- horizontal or vertical
- hand-held
129
hardwoods are typically used in what application?
furniture building
130
hardwoods and softwood mainly differ based on what property?
hardwoods have pores for water delivery in the tree
131
an easy way to identify hardwood vs softwood trees is _________
hardwood trees are deciduous
132
which of the following would be a process in furniture manufacturing?
- raw material
- sawdust
- ripping
- the buyer
sawdust
133
a non-durable good is _________
expected to be consumed
134
which of the following us a service-based good?
- being paid to clean a house
- baking dinner
- buying lunch at the dining hall
- building a car
being paid to clean a house
135
what are the common sizes for a cordless drill chuck?
1/2" and 3/8"
136
T/F? i should generally wear safety glasses while working in a shop environment
true
137
the sawstop brake mechanism is _________
the "last line" of defense between the user and a major injury
138
which bit would be acceptable to use on wood, plastics, and metals?
swirly normal looking bit i always see
139
which bit is known as a brad point bit?
flat on the sides with a point in the middle
140
why should you cut all of the feathers for each lid or base assembly in a single setup?
keeps them the same across all parts
141
while making feather cuts, the routed edges on the part should be facing _________.
Out-
not sitting on the vertical part of the fixture
142
why are we visually aligning the dado fixture instead of measuring from a fixed distance?
thickness of everybody's parts will differ, making the location of the dado different for each student
143
the miter fixture requires us to load our parts in the _________ for the first cuts.
right side
144
why do we route the edges of the Lid and Base Frames before mitering the corners?
miter cut allows us to trim off the blowout from routing.
145
width of the feather cut is controlled by _________.
thickness of the blade
146
T/F? the base frame has a dado on the inside of it.
false
147
we are using _________ for final thickness measurements while planing our stock
digital caliper
148
the depth of the dado cut should be _________
1/4"
149
how many blades do we stack for our 1/4" dado?
two
150
we should cut the dado on the _________ at the same time.
Main Front
Main Side (x2)
Main Back
151
T/F? grain direction is important on the Main Body components
true
152
dimensions of the rabbet on the Main Back are _________
1/2" wide by 1/4" deep
153
the easy way to identify a 1/2" rabbet bit vs a 1/4" rabbet bit is to _________
measure between the guide bearing and the cutting edge
154
the Main Front has a decorative routing on which edges?
left, right, and bottom on the front
155
T/F? I don't need to check the dado width because it is set by the blade
false
156
T/F? all of the Main Body Assembly is made of plywood
false
157
while routing the short edges of the Main Front, I need to use _________
a triangular push block
158
we rip the Main Front and Main Back to size after routing to _________
trim off any blowout from routing the edges
159
what is the downstream effect of the rabbet joint being cut too shallow?
the dado will cut a groove through the rabbet and be visible from the outside of the product
160
to reduce blowout on the tennoning fixture, we should _________
feed at a slower rate and use a backer board
161
while using the tennoning fixture, we want the decorative edges of our part facing _________
IN to keep the blade from contacting the metal fixture
162
T/F? add dados should be cut in a single setup to maintain consistency between components.
true
163
the drawer sides are ripped to the final width after edge banding because _________
the edge banding adds thickness to them after it is applied
164
T/F? we want the cutting forces pushing our product up against the metal support on the tennoning fixture
true
165
T/F? the tennong fixture runs on the left side of the table saw
true
166
T/F? the blade height on the tennoning fixture should be 3/4"
true
167
T/F? the drawer sides are NOT symmetrical
true
168
cutting the rabbet joints too shallow on the Drawer Front will result in _________
the drawer being too wide and not fitting in the Main Body
169
the rabbets on the drawer sides are _________
two different sizes- 1/4" and 1/2"
170
the tooling used while drilling holes in the glue blocks is a
jig
171
the vise used to hold parts while edge banding is a
fixture
172
what is the Lean Manufacturing term for group based continuous improvement?
Kaizen
173
what is Lean Manufacturing term for error-proofing?
Poka-yoke
174
an ISO 9001 certified company should produce
consistent products
175
the dimensions on each component drawing are _________ characteristics
quantitive
176
fast, slow, big, and small are all _________ characteristics.
qualitative
177
the production run from our lab is an example of a _________ manufacturing system
batch
178
the child stool is created with all _________ joints
butt
179
We used a ___________ drill to drill holes in the glue blocks.
twist
180
what is Lean Manufacturing term for improvement?
Kaizen
181
what is Lean Manufacturing term for the need to take action?
Kanban
182
what is Lean Manufacturing term for waste?
Muda
183
what are the "degrees of freedom"?
six linear directions
(up down, left right, forward backward)
184
how many "degrees of freedom"?
twelve
185
what does PSL stand for?
Parallel Strand Lumber
186
what does LSL stand for?
Laminated Strand Lumber
187
what does LVL stand for?
Laminated Veneer Lumber
