Final Flashcards
(78 cards)
Strength of a metal can be increased by?
Grain Size reduction, solid solution strengthening/Alloying, precipitation hardening, and strain hardening/cold working
What is are the steps of precipitation hardening?
Solution heat treatment, quenching the metal in the solution, precipitation heat treatment/aging
Ductility of a metal can be increased by?
annealing
Describe the steps of annealing of a metal
Heat the metal, soak it at that temp for a long time, and then quench
What is the difference between hot working and cold working?
Hot working - above recrystallization temp, cold working - below recrystallization temp
What are some characteristics of a hot working a material? (3)
Large deformations are possible, less energy required for deformation, surface oxidation/poor finish
What are some characteristics of a cold working a material? (6)
stronger, more appealing surface finish, smaller deformations possible, more energy required to make those deformations, loss of ductility (Increased strength), decrease in corrosion resistance
What are the four forming operations for metals?
Forging (Pressed into a die), Rolling (Rolled between two rollers, decrease thickness), Extrusion (pushed through die orifice), and Drawing (pushed through die with tapered orifice)
What are the two casting processes for metals focused on in the course?
sand casting, lost wax/investment casting
What is sintering? What two methods use sintering for metals?
Sinter - densifies as small voids between particles are moved, Powder metallurgy (fine powder compressed, then hot isotactic pressing to sinter) and SLS (selective laser sintering, 3-D printing with metals)
Describe the process of SLS for metals vs 3D printing for ceramics
Metals - metal grains layered, hot laser sinters a location causing nearby metal particle to sinter together, platform moves down and repeated
Ceramics - ceramic grains layered, print head drops binding agent on area causing nearby ceramic particle to bind together, platform moves down and repeated
What are the four glass forming processes?
Pressing (Soft glass placed in mold and piston applies pressure to glass to fill mold), Blowing (Similar to pressing but air is used to generate a pressure), Drawing (Molten gas pulled over rollers to form sheets or tubes), Fiber forming (Similar to drawing but drawn through small orifice at bottom of tank)
What is the working point vs softening point.
Working point - glass easily deformed
softening point - max temp where glass can be handled without changing its shape
Describe the casting process for ceramics. What are the two types of slip casting for ceramics.
Ceramic particles are mixed with water and organic binder. Mixture put in mold, allowed to dry and then fired.
Solid slip casting - mold is full
Drain slip casting - mold is emptied so that only layer on inside of mold is left
Annealing a polymer does what?
Increases crystallinity and makes it stronger
Pre-drawing a polymer is analogous to what? What does it do?
Strain hardening in metals, increased strength along loading axis
What is crosslinking in a polymer?
Chemical or physical linking, increases strength by impeding the ability of chains to move past one another
What is a thermoplast? what is a thermoset? which is hard/brittle and which is ductile? describe the structure of the polymer of each
Thermoplast - soften when heated, harden when cooled, more ductile, mostly linear polymer
Thermoset - harden when heated, does not soften when cooled, hard/brittle with lots of crosslinking of sidechains
What are the 4 types of fiber spinning for polymers?
Melt spinning - molten polymer extruded through spinneret and cooled
Dry spinning - polymer dissolved in solvent, extruded through spinneret, solvent evaporates and polymer remains
Wet Spinning - dissolved polymer extruded into coagulation bath, fibers harden
Electrospinning - similar to dry, voltage at tip used to make smaller fibers
Extrusion in polymers involves? What type of polymer is used?
Polymer pellets melted and form a stream that is pushed through a die orifice, becomes solidified, similar to metal extrusion, thermoplasts used
Compression molding in polymers? what type of polymer?
Liquid/soft polymer placed in heated mold, pressure applied to fill mold and cooled, thermoplasts and thermosets
Injection molding in polymers? what type of polymer?
Plastic pellets forced into heating chamber by ram, melts and forced via pressure from ram into mold, pressure remains until polymer cooled.
Thermoplasts and some thermosets
Blow molding in polymers?
Molten polymer placed in heated mold, blown air forces polymer to fir to mold shape
What are the 4 types of polymer 3D printing
SLS - similar to metal/ceramic SLS
Fused deposition molding - molten thermoplast extruded and deposited in layer by layer fashion
Stereolithography (SLA) - selective polymerization of a photosensitive resin by a laser/UV light
Bioplotting/InkJet Bioprinting - hydrogels extrusion printed as a continuous stream or droplets assembled layer by layer