IC12 Quality Assurance and Pharmacopeial Assays Flashcards
(35 cards)
What are the Objectives of Pharmaceutical Quality assurance to be met?
- Ensure the public’s safety
- Protect against negative publicity
- Continually increase production efficiency
- Guarantee compliance with any regulations
- Importance of quality assurance training
What are the differences between Pharmaceutical QA and QC ?
- Effective QA is proactive while QC testing uncovers quality issues which result in reactive steps to correct the issues.
- QA is process oriented and focuses on preventing quality issues from arising. QC is product oriented and focusses on the quality of the manufactured products.
- QA controls overall methods and procedures at the system level. QC controls the parts in the processes that manufacture the products.
- QA activities is a roadmap for creating high quality products. QC involves verification of the products in post-manufacture stage.
- QA involves the entire team in the manufacturing facility. QC is conducted by dedicated technical personnel.
What are the 5 Key components of Good Manufacturing Practices (cGMP), 5Ps?
5 Key components of Good Manufacturing Practices (cGMP), 5Ps:
- Primary Materials and Products (good raw materials)
- Premises and equipments (properly maintained)
- People (trained)
- Procedures (using the latest technology and science involved in pharm manufacturing)
- Processes (documentation of every step to show compliance)
Who over looks the quality for medicines?
International Conference on Harmonisation of Technical Requirements For Registration of Pharmaceuticals for Human Use (ICH)
What does ICH do?
- organization that standardizes the requirements for medicines regulation throughout the world
- standardizes the validation of analytical procedures and indicates that validation is required for
- Identification tests
- Quantitative tests for impurities
- Limits tests for the control of impurities
- Quantitative tests of the API, drug products and selected components(s) in the drug product
List the sources of impurities exposed to pharmaceutical manufacturing. 5 main ones.
Sources of Impurities
- Raw Materials
- Method of Manufacture
a. Reagents employed in the process
b. Reagents added to remove other impurities
i. Chloroform good to remove impurities but need to remove chloroform too
c. Solvents
i. Diff grades of solvents provide diff purity
d. The reaction vessels
i. When washing can leave behind detergents - Atmospheric Contaminants
a. Dust,CO2 + H2O carbonic acid changes pH of water - Manufacturing Hazards
a. Particulate contamination (esp.in IV)
b. Process errors
c. Cross-contaminations
d. Microbial contaminations (esp. syrups, solutions)
e. Packing errors
f. Can’t use the same facilities to make diff drugs - Inadequate Storage
a. Filth
b. Chemical Instability
c. Reaction with container materials
d. Physical changes
e. Temperature effects
f. Humidity (if too high, can cause hydrolysis of drug)
What are Limit Tests for?
quantitative (how much is exactly present) or semi- quantitative (as long as impurity in product < impurity in standard) tests designed to identify and control small quantities of impurity which may be present in the drug substance.
What is the Limit Tests Comparison Method?
Comparison Methods – A standard containing a definite amount of impurity is set up at the same time and same conditions as the test experiment. The extent of reaction in the experiment is determined by comparison of the test solution and the standard solution.
- The official limits for:
o chlorides,
o sulphates,
o iron, and
o heavy metals e.g. lead, arsenic are based on this principles - E.g. Checking for chloride impurities using AgNO3, AgCL is the ppt, if no ppt or turbidity produced then means it meets the standards
What are the types of Limit Tests for Quantitative Determinations?
Limit Tests – (B) Quantitative Determinations
Types of tests:
- Limits of insoluble matter
- Limits of soluble matters
- Limits of moisture, volatile matters, and residual solvents
- Limits of non-volatile matter
- Loss on ignition
a. Limits of residue on ignition
i. Fentanyl Citrate → Residue (impurities) on ignition: NOT > than 0.5%
b. Ash values - Precipitation methods
What is the total ash method?
What does High ash value indicate?
For what type of products?
Total Ash method is a measure of the total ash remaining after incineration.
High ash value is an indication of contamination, substitution or carelessness in preparing the crude drugs for marketing Inorganic salts of carbonates, phosphate or silicates of sodium, potassium calcium and magnesium
What are the 3 types of Identification Tests in USP?
- Infrared Absorption test
- UV absorption test
- Thin Layer Chromatographic Identification Test
What is infrared absorption test used for?
a. **IR for functional group identification
How to identify the substance using infrared absorption test?
What is the wavelength range for infrared?
- Infrared Absorption
a. IR for functional group identification
b. Compare the IR spectrum of the test sample and the USP reference standard to seek evidence for identity.
c. IR absorption relates to stretching and bending of bonds in different functional groups to the structure of the analyte. → will appear as peaks in the spectrum
d. Fingerprint region (600 - 1400 cm-1) of the IR spectrum
i. Complex area showing many bonds
ii. Diff compounds will create diff patterns of trough in this area
iii. If have same kind of absorbance pattern in the finger print region, then means can identify it
How to identify the substance using UV absorption test?
What is the wavelength range for UV?
- Ultraviolet Absorption
a. UV absorption measured of a test solution and a standard solution, using a 1cm cell, over 200-400nm.
b. Compare the UV spectra of the test and standard solution
c. Determine the absorptivities and or absorbance ratios as indicated in the monograph
d. The requirements are met if the UV absorption spectra of the test and standard solutions exhibit maxima and minima at the same wavelength and the absorptivities and/or absorbance ratios are within specified limits.
How to identify the substance using TLC test?
What is the material of the plate used in TLC?
- Thin Layer Chromatographic Identification Test
a. Develop a TLC using silica gel chromatographic plate impregnated with a suitable fluorescing substance.
b. Apply 10μL of test solution and 10μL of Standard solution prepared from USP reference standard for drug substance to be identified.
c. Use TLC developing solvent system consisting a mixture of chloroform, methanol, water (180:15:1), unless otherwise stated in the monograph.
d. The Rf value of the principal spot obtained from the test solution corresponds to that obtained from the Standard solution – indicates a positive identity to the Standard reference
e. Rf = distance travelled by substance/ distance travelled by solvent front
f. Not as sensitive as HPLC, but some labs don’t have HPLC, so still have TLC
What is the Rf formula?
Rf = distance travelled by substance/ distance travelled by solvent front
What is Titrimetric Analysis for Pharmaceuticals used for?
Used in pharmacopeial assays:
- used to estimate the purity of the analyte/ Impurity amt
- Quantity of API in dosage form (where there are other excipients)
- CANNOT identify impurities
What are the advantages and limitations of using Titrimetric Analysis for Pharmaceuticals?
Advantages:
- Capable of high degree of precision and accuracy
- Methods are generally robust
- Analyses can be automated
- cheap to perform
Limitations:
- Method may NOT be selective
- Time-consuming
- Require large amounts of sample and reagents
What are the types of Titrimetric Analysis in Pharmacopeia?
- Direct acid/base titration in aqueous phase
- Indirect titration in aqueous phase
- Argentometric titration
What is a Primary Standards?
What is it for?
Primary Standards
- stable chemical compounds that are available in high purity and that can be used to standardize the standard solutions used in titrations.
- Titrant such as NaOH (secondary standard) standard solution may be standardized against potassium hydrogen phthalate(primary standard), which is available in high purity.
o Secondary standard – use in the titration in the assay - Use to determine the correction factor (f)
What is the Correction Factor?
When is it usually used?
How to calculate it?
The Correction Factor
- The correction factor (f) is usually used in volumetric analysis to simplify calculations. The factor is calculated as a ratio of (Actual concentration)/(Desired (or nominal)concentration). It tells us how much a given solution differs from the nominal (true) concentration.
- If f < 1, the prepared solution is of lower concentration that what was desired.
- If f > 1, the prepared solution is of higher concentration that what was desired.
- If f = 1, the prepared solution is prepared precisely to the desired concentration.
- Value should always be close to 1
- Find correction factor to calculate the actual concentration (pure) of the substance in the solution
- For example, if f of a 0.5 N H2SO4 solution = 0.96, its actual concentration is 0.5 N × 0.96 = 0.48 N.
f x N = actual N
How to derive the equivalent values?
Derivatization of the Equivalent
CH3COOH + NaOH → CH3COO-Na+ + H2O
1000mL 1N NaOH ≡ H+ ≡ 60.05g CH3COOH
- 60.06g is the MW of CH3COOH
Therefore, 1mL 1N NaOH ≡ 0.06005g CH3COOH
Hence, 1mL 0.1N NaOH = 0.006005g CH3COOH ≡ 6.005mg CH3COOH
What is Indirect Titration (Back Titration)?
Indirect Titration (Back Titration)
- Back titrations involve addition (from a pipette) an excess of a standard volumetric solution (VS) to a weighed amount of the analyte, and followed by the determination of the excess unreacted VS.
- VS = a reagent of known concentration
- Not directly titrating the aspirin but the unreacted excess NaOH
*When is indirect titration used?
In general, this indirect (back) titration is used for:
-
Volatile substance (e.g. ammonia, volatile oil)
a. Inaccuracy arises due to loss of substance (vaporise) during direct titration
b. Thus add in certain amt of reagent that will interact with the volatile substance, then stopper and let the chemical reaction take place -
Insoluble substances (e.g. CaCO3)
a. Takes a long time to dissolve
b. Difficult to detect end point - Substances for which a quantitative reaction proceeds rapidly only in excess of a reagent (e.g. lactic acid)
a. Reaction too slow if do direct titration - Substances which require heating with a volumetric reagent during the determination in which a decomposition or loss of the reactants or products would occur in the process (e.g. aspirin)