Incineration Flashcards

(37 cards)

1
Q

what does the IED aim

A

Protect health and environment
Application of BAT
Requires a permit to ensure compliance
Public participation in decision making

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2
Q

What are some advantages of incineration? 4

A

Can be carried out close to waste collection
Reduced to a biologically sterile ash
Can be used as source of energy
Valorisation of bottom ash

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3
Q

Disadvantages of incineration. 5

A

High capital and operational costs with long payback periods
Long term contracts required which reduces flexibility
Designed on a certain CV, removal of plastic and paper may affect performance
Public concern on health
Still produces solid residue that requires management

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4
Q

Why is there a range in emission limit values

A

Depends on the content of pollutant in the waste.

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5
Q

How does ash and moisture and volatiles in waste affect performance

A

Ash/moisture - reduces CV of the waste
High volatiles (plastics) increase CV and can cause thermal overload

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6
Q

BAT for NOx, SOx, particulates, metals and HC

A

NOx - SCR
SOx - wet scrubber
Particulates - ESP
Metals - fabric filter/ESP
HC - fabric filter

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7
Q

What is CV of MSW?
What contributes the highest and lowest

A

9MJ/kg
Highest - plastics
lowest - metals

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8
Q

How to make money from incineration?

A

Selling energy (20%)
Gate fee (80%)

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9
Q

Implications for overfeeding high CV waste

A

Thermal overload which impacts thermal integrity and breakdown. Max a few hours

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10
Q

Implications for overfeeding low CV waste

A

Causes incomplete burnout of waste (legal requirement for <3% carbon in ash)

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11
Q

What is the legal requirement for carbon in ash?

A

3%

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12
Q

How is the CV of the waste homogenised

A

Prior to incineration by the crane operator.

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13
Q

Steps in incineration system

A

1.) Bunker and feeding
2.) Furnace and combustion chamber
3.) Boiler > heating or electricity
4.) Treatments

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14
Q

What happens in the bunker

A

holds 2-3 days of waste. Crane mixes the waste and removes dangerous items. Fed by a steel hopper

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15
Q

How is air provided in the furnace

A

1.) primary air blown evenly on the underside of the grate. Secondary air through nozzles above to ensure excess air and turbulence.

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16
Q

Steps in the furnace

A

1.) Moisture driven off in Lower temperatures
2.) Waste undergoes thermal decomposition and pyrolysis or organic material -> VM and gas
3.) Devolatilisation 500C
4.) Combustion of volatiles at 1000C

17
Q

What is the role of grates in the furnace

A

Ash and metal residue discharged continuously at the end of grate where it is quenched

Automatic and move to discharge providing agitation and tumbling

18
Q

How is the process measured and controlled

A

Measure oxygen content, steam production and gas temperature

Control - waste feed speed
Grate speed
Combustion air flow and distribution

19
Q

Benefits of energy recovery (3)

A

20% of income comes from power and heat
On site use of power and steam
EU legislation

20
Q

How is the combustion gases cooled for heat recovery

A

By a boiler to produce superheated steam (450C).
Steam drum>superheated?steam>hot water

Afterwards there may be an economiser to produce hot water

21
Q

What are some conditions in the flue gas?

A

Very high temperatures, variating due to the heterogeneous fuel

High dust - fouling and erosion
Corrosive

22
Q

What causes fouling? implication
How to stop fouling

A

Dust load and flue gas velocity

Increases with fly ash, SO3 and HCL
Reduces heat transfer

Soot blowers, explosion or sonic horn

23
Q

What causes boiler tube corrosion.
How to protect?

A

Low T - dew point high moisture creates acid gas, SO3, HCl
High T - reduced MPt, mixture of steel, flyash, SO3 and HCL

Ceramic

24
Q

What causes a higher corrosion for a set tube wall temperature

A

Increased flue gas temperature

25
How is energy utilised in incineration?
Electricity, district heat, CHP
26
How is electricity, heat and CHP generated.
Electricity - steam turbine Heat - Steam HX CHP - Different type of steam turbine with effluent used for heat
27
How much energy is lost in generating electricity
60%
28
How does a CHP differ to electricity generation
Some steam is extracted at 140C for useful heat
29
Barriers to CHP (2)
High capital costs and requires backup boiler Must have an anchor load to ensure long term contracts (hospitals)
30
How is bottom ash used? Fly ash?
secondary aggregate or landfill Hazardous landfill
31
How is ash removed in APC
bag filter, ESP
32
What is the composition of bottom ash?
Bulk of total as and heterogeneous mix of slag, metals, glass and incombustible material. Metals can be recycled, unusable landfilled. Can be used as an aggregate.
33
How is bottom ash treated for aggregate products
1.) stored for 2 weeks to assess hazards sieving screening
34
Treatment of flyash
High content of heavy metals, dioxins or furans Landfilled (expensive) Vitrification Carbonation
35
Vitrification
High temperature melting to produce a slag and recyled as a building product
36
Carbonation
CO2 reactions with calcium ions in APC to form calcium carbonate, reducing pH and leachability Secondary aggregate for building industry
37
Features of fluidised bed incinerators
MSW needs pre-screening and shredding Rapid continuous mixing of solids to create isothermal conditions High heat transfer rates - fast ignition and combustion Lower combustion T - lower NOx