IP Review 2012 Flashcards

(40 cards)

1
Q

Which actuator is installed on a 4 inch globe valve?

A

Diaphragm Reciprocating

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2
Q

An electronic weight measuring system uses a linear variable differential transformer (LVDT), output to indicate the weight of the fluid in a filled cam. The supplier has changed the weight of the can, what has to be done to recalibrate the instrument?

A

Recenter the core in the LVDT

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3
Q

A spring diaphragm actuator has stopped working. On inspection it is found that the yoke and dome is badly corroded with nitric acid. What should be done to correct the problem?

A

Replace the actuator

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4
Q

On a pneumatic controller the output reading is 5% high through the range. How is this error corrected?

A

Adjust zero 5% down

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5
Q

A valve is verified to be stroking properly when air is applied directly to the actuator. During calibration an increase in signal to the positioner causes the valve to travel in the opposite direction from what is expected. What is the cause?

A

Positioner action is incorrect

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6
Q

What maintenance should be done first when a bare capacitance probe transmitter indicates 60% when the actual level is 50%?

A

Clean the probe

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7
Q

A push down to close plug style valve requires a new actuator to make the system fail closed. Which actuator should be installed?

A

Diaphragm reverse acting

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8
Q

A large DSC system is experiencing problems as a result of many analog Input/output faults. The analog faults are all linked sequentially to 1 card. Where is the fault source?

A

The multiplexed AD card

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9
Q

A cellular link has been configured for SCADA communication, there is no communication, What does NOT affect the link?

A

HMI failure

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10
Q

Which procedure is followed to install a 1/4 compression fitting on a steam line after isolating the process?

A

Apply approved thread sealant to pipe threads, tighten into pipe connection, fully insert tubing into fitting and tighten 1 1/4 turns past finger tight.

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11
Q

A setpoint is sent out from central control to 3 remote sites. The setpoint is NOT received at any of the remote stations. What is the cause?

A

The antenna at the central control has failed

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12
Q

A positioner has been calibrated with these as found results 0% input= 10% travel, 50%input = 50% travel, 100% input=90% travel. What is the likely cause of this data?

A

Span of the positioner is too small

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13
Q

What is the first step to replace a component on a nuclear solids flow meter?

A

Close shutter and lock-out

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14
Q

A displacer type density measuring system is progressively showing lower and lower densities. What is the most probable cause?

A

The displacer is becoming heavier

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15
Q

Which method is used to calibrate a toroidal conductivity analyzer?

A

With a probe connected, loop a wire through the toroid and attach the decade resistance box and dial in desired resistance

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16
Q

In a PLC system it is determined that the processor and associated rack have lost power. To what state would the outputs have defaulted?

A

low

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17
Q

Where should instruments and equipment be installed in panels to respect ergonomic practices?

A

Switches at belt level, indicators and recorders at eye level, controllers between belt and eye level, alarm panels at the top

18
Q

A HMI graphic has been configured to operate two motors. Motor 1 tag is improperly addressed, motor tag is correctly addressed. The status of motor 1 is changed, which error results on the HMI?

A

Motor 1 graphic does not change animation and motor 1 status does not change

19
Q

During routine maintenance on a magnetic flow meter, readings are found to be low and slow to respond what is done to prevent this problem?

A

Remove the flow meter and clean the sensing electrodes

20
Q

A direct acting control valve with a bench setting of 9-15 psi is installed with a 3-15psi positioner, it is in operating condition. At what positioner input pressure would the valve begin to operate?

21
Q

How is a pressure transmitter, rated for -40 degrees C, installed on a water pipeline where ambient temperature can drop below -50 degrees C?

A

Remotely in insulated and heated enclosure with insulated and heated sensing lines

22
Q

A MODBUS RTU device is unable to communicate with a MODBUS ASCII device. How is the problem corrected?

23
Q

How can the accuracy of a newly replaced pH probe be confirmed?

A

Check in a buffer solution , install the probe and verify with a grab sample

24
Q

Which component must be cleaned before calibrating the turbidity analyzer?

25
An infrared methane gas detector is continually exposed to high concentrations of methane gas. What is the impact on the cell over time?
Cell does not degrade with exposure to methane gas
26
Which troubleshooting procedure will verify why a conductivity meter is in a low alarm condition?
Verify reading with a grab sample and check for open circuit on probe
27
When simulating a resistance temperature detector (RTD) input to temperature control it is found that the controller always indicated 100% process variable regardless of the simulated input. What is the cause?
The signal wires are open
28
The input signal into a 4-20mA current to pressure transducer is 12mA. the input increases by 10% of span. What is the expected 20-100kPa output?
68
29
Which organization establishes the standards for control strategy drawings?
SAMA
30
Which procedure ensures equipment, personal safety before removing a 90V DC explosion proof instrument from a hazardous area?
Obtain permit, verify that the area is safe, isolate from process, open disconnect and lock out and tag
31
What is the best application for a mass flow meter?
Pipe full with liquid
32
How is the flow rate increase through a reduced port globe valve without replacing the valve?
Change the valve trim
33
Describe procedure for connecting 120 Vac to a process analyzer
connect black to live, white to neutral, green to ground
34
The feed to a uninterrupted power supply supported PLC experiences a utility power failure. What is done after the utility power is restored?
Clear alarms as the PLC will continue to operate through the outage
35
What will result if the control Proportional Integral Derivative (PID) settings are changed online and then the back-up configuration is downloaded to the Distributed Control Systems (DCS)
The PID settings from the downloaded files are used
36
Which test gauge calibration range can be verified with a water manometer that has a measuring head of 2m?
1-15 kPa
37
What is used to set the gap for a radio frequency proximity meter on an exposed shaft?
voltmeter
38
How is the speed of the drill press lowered?
Smaller motor pulley
39
The graphic symbol for a pump on a DCS graphics screen does not change when the pump is activated. The pump operates normally with no alarm. What is the cause?
The point has an invalid tag address
40
What is an accurate method of simulation when calibrating an electronic indicator with a 4-20 mA input with a 0-100% output?
5 mA to achieve 6.25% output, 19 mA to achieve 93.75% output