Maintenance Flashcards

(43 cards)

1
Q

What is the primary goal of an electrical maintenance program?

A

Achieving maximum electrical system reliability at the least cost 

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2
Q

Name three types of information that should be included in the equipment records for a maintenance program 

A

-nameplate information
-equipment manufacturer manuals
-inspection checklist
-records of past maintenance
-records of cost

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3
Q

Calling and scheduling maintenance electricians to test N/or repair a breaker every year because the manufacturer recommends it is an example of a ___________ model.

A

Periodic maintenance

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4
Q

What is the purpose of acceptance testing?

A

An acceptance test will review issues, allowing the equipment to be corrected or returned. Testing after insulation allows checking for any damage or abnormalities incurred during insulation.

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5
Q

Disadvantages for each type of maintenance program.

A

Corrective : more costly on downtime, overtime work, unexpected supplier shortages

Periodic: wasting expenses if schedules are frequent

Predictive: requires investment of proper diagnostic/ testing equipment plus staff

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6
Q

Calling and scheduling maintenance electricians to repair a faulted transformer is an example of_______ model.

A

Corrective maintenance

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7
Q

What is the purpose of benchmarking or commissioning tests?

A

Checking for any damage or abnormalities incurred during installation

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8
Q

Today is the date scheduled to perform maintenance test and repairs on a service transformer. What three steps must be done before starting the as found test?

A

-Shut down all relevant equipment

-clearance points should be locked/ tagged out

-temporary grounds should be installed

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9
Q

Periodically checking and recording the insulation resistance of a motor and scheduling a repair when it drops suddenly is an example of __________ model

A

Periodic maintenance

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10
Q

Why is it important to conduct as found and as left test when performing maintenance on a given piece of electrical equipment?

A

To ensure that all pieces of equipment will function as they should once being returned to service

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11
Q

An insulation test on an outdoor transformer reports and insulation resistance of 2.2 M in June. The last result from six months ago reported 3.1 M. What needs to be done before concluding there is a problem.

A

Check the outside temperature, humidity, and equipment temperature records at the time both readings were taken

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12
Q

An insulation tester measures a value of infinity ohms. What can you conclude from this reading?

A

It simply means that the meter can’t measure it at the current selected scale

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13
Q

An insulation test is performed on a motor right after being switched out of service and measures 0.3 M homes. The winding temperature is measured at 60°. What is the approximate resistance corrected to 20°?

A

0.3x2x2x2x2=4.8 M ohms

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14
Q

What are three general factors that cause insulation to the degrade?

A

Mechanical damage, contamination, heat

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15
Q

What is the rate temperature rise of class B insulation?

A

130°C

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16
Q

A motor with class B insulation is specified with a typical lifespan of 30 years. What is it approximate lifespan if it is operated at a winding temperature of 150°C?

A

30/2=15 years/2 =7.5 years

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17
Q

Why would you want to conduct an insulation test while a motor is winding are still warm?

A

-As equipment cools, it can build up condensation causing resistance to drop

-to get an accurate picture of insulation resistance in operating conditions

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18
Q

A 480 V motor should have its insulation tested with voltage range of what ?

19
Q

A hand cranked me shows a resistance reading that starts low, but slowly climbs over the next minute. What is the cause of this climb and resistance?

A

Because of different types of current components, present when testing installation and capacitance built up in the installation

20
Q

What is the maximum temperature of class H insulation?

21
Q

What are the four current components that are present during an insulation test?

A

-capacitive charging current
-absorption current
-conduction current
-surface leakage current

22
Q

What is the recommended ratio of test voltage first step voltage testing?

A

A ratio between 1 to 5 or greater 

23
Q

What types of insulation do not require temperature correction?

A

Step voltage test, dielectric absorption test, polarization index

24
Q

What must be done between the 2 60 second tests when performing a step voltage test?

A

The equipment must be discharged

25
The ratio of insulation resistance at 60 seconds to the reading at 30 seconds is called a what test?
Dielectric adsorption
26
Which type of insulation test requires temperature correction?
60 second test
27
The minimum insulation resistance standard for rotating equipment requires results from a 60 second test to be corrected to what?
40°C 
28
A polarization index done on a generator with class H insulation should be what or higher ?
2.0
29
The insulation test that uses the ratio of the 10 minute reading to the 1 minute reading is called a what?
Polarization index
30
What must be done to test the insulation of the rotor field poles in a synchronous machine?
Disconnect the brushes from the circuit
31
What must be done when filling a bearing with a grease gun?
Use correct amount of grease and correct type
32
What can cause carbon brushes to excessively spark?
-improperly positioned brushes -dirt/grease on brushes or commutator
33
When should a carbon brush be replaced?
When the brushes are worn down halfway
34
What is used to clean a slip ring?
-cleaning stone -don’t use abrasives with Al or Iron
35
List three causes for a motor drawing higher than FLA current
- supply voltage low -windings have shorted turns -current out of balance -mechanical overloading
36
A motor draws 21 A lines one, two, and 25 A on line three. What is a possible cause?
Shorted turns in the windings
37
A belt that is worn on one side only indicates what ?
Misalignment between pulleys
38
List two types of task equipment that can detect shorted windings in a motor
Growler, micro ohmmeter, ohmmeter
39
A capacitor is measured with an old metre at 150 K. What is this capacitors condition?
It should be replaced
40
What causes electrical contacts to take on a metallic blue color?
Excessive heating in the contact
41
An AC contactor is chattering and causes excessive aware of the contacts. What is a possible cause?
If the shading coil is damaged or missing
42
A 240 V single phase compressor motor is not starting. The motor is verified to receive voltage, and the rotor is not seized. What are two possible causes for the failure to start?
Check the capacitors and start winding switching
43
How can motor insulation be dried out if the motor can’t be placed in an oven?
Use external heat sources, run low-voltage DC, DC welders can be used as a low-voltage DC source for this purpose