manufacturing Flashcards

1
Q

Source to pay

A

source to contract
procure to invoice
invoice to pay

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2
Q

Design to operate

A
idea to product
supply to line
make to stock
make to order
assemble to order
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3
Q

Lead to Cash

A

Quote to order
invoice to cash
sell from stock
retur to restock

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4
Q

andere Geschäftsprozesse

A

Record to report
hire to retire
expense to pay

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5
Q

SAP s4hana business technology platform

A

database and Data Management
Analytics
Apps Dev. and Integration
Intelligent Technologies

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6
Q

Business networks aim / Satz

A

connect & collaborate with external & internal

business partners with to bridge the gap between Locations Organizations System Landscapes

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7
Q

Sustainability management

A
energy management
climate action
employee safety
circular economy
waste and recycling
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8
Q

enterprise management s4Hana

wichtig

A
production engineering: manage the change through the life cycle/ master data
production planning: 
production operations
quality management
manufacturing insights
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9
Q

What is manufacturing: wichtig

A

Extend core production planning and scheduling functionality (ePPDS)
leveraging the visual planning board.
Automate consumption bases replenishment through Demand Driven MRP
and use simulation capabilities with predictive MRP.

Engineer and Operate the production processes. Bridge product engineering
and production operations by converting the product design into production
process design which is the basis for production order management and shop
floor execution. Provide detailed instructions for production operators

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10
Q

Material Master views

A
Basic Data
MRP
Stocks in plant / storage location
accounting
storage
warehouse
purchasing
costing
work scheduling
quality management
forecasting
classification
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11
Q

Material types

A
finished 
semi finished
raw materials and components
operating supplies
configurable materials
nonstock materials
pipeline materials
process materials
product groups
production resources / tools
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12
Q

MRP types

A

consumption driven: inventory, reorder point, safety stock

plan driven / order driven

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13
Q

Lot sizing and procedures

A

static, period, optimized
least unit cost
dynamic lot size

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14
Q

Bill of Material (BoM)

A

Stückliste

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15
Q

Routings

A

Routing represents a standard

sequence defining production procedure

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16
Q

Material requirement planning

A
MRP prerequisites
Net Requirements calc
dependent requirements
source of supply ( external vs internal)
schedlung
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17
Q

Capacity Planning

A

Work Center -> available capsacity

MRP + planned orders: Capacity requirements

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18
Q

production preparation

A

create production order
reserve components and work center capacity
print labels and documents

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19
Q

production execution

A

set up operations
start operation
inspect quality

-> created, released, dispatched

20
Q

Production COnfirmation

A

confirm frist operation

confirm last Operation

21
Q

Production settlement

A

post goods receipt

cost settlement of production order

22
Q

Repetitive manufacturing

A
quantitiy and period based planning, specify quantitites per period
planned orders (run schdule quantitities) authorize production, production orders not necessary
similar products produced over a longer period
23
Q

KanBan Manufacturing

A

Das Vorgehen orientiert sich ausschließlich am tatsächlichen Verbrauch von Materialien am Bereitstell- und Verbrauchsort. Kanban ermöglicht eine Reduktion der lokalen Bestände von Vorprodukten in und nahe der Produktion, die dort in Produkten der nächsten Integrationsstufe verbaut werden.
production through a pull system
only what you need to cover leadtimes

24
Q

Just in time

A

handle jit calls based on embedded analytics and monitoring capabilities
End-to-End-Prozess vom Abrufeingang über die Produktion bis zum
Versand in der richtigen Reihenfolge
Volle Prozesstransparenz durch den automatisierten
Abgleich von dispositionsrelevanten Abrufenund lieferrelevanten Abrufen zur Vermeidung von Fehlmengen
Reduce overall inventory of components
Just in time (auch JIT oder bedarfssynchrone Produktion) stellt ein Produktionskonzept des Bereichs Produktion und Logistik dar. Beim Just in time Prinzip werden dir die Materialien in der exakten Menge und genau zu dem Zeitpunkt geliefert, an dem du sie auch wirklich zur Produktion benötigst.

25
Q

make to stock

A

store and move, sell from stock

typical planning strategy: consumption based, forecast based

26
Q

use cases make to stock

A

stable demand,
reliable production processes
limited product variations

27
Q

make to order

A

produce finished products based on customer orders

order based

28
Q

use cases make to order

A

variable demand
unstable supply
high product variations

29
Q

configure to order

A

manufacture products out of semifinished products based on customer orders
consumption or order based

30
Q

configure to order use cases

A
variable demand
unstable supply
high product variations
short lead times required
expensive products
reduced inventory
31
Q

design to order

A

engineer products based on individual customer demand

project based, order based

32
Q

use cases design to order

A

individual customer demand
highly complex products
long lead times

33
Q

Quality planning

A
failure mode and effects analyses
control plans
quality related master data
inspection planning m continous planning
quality tasks
34
Q

quality inspection

A
insepction lots
defects recording
sample management
stability sudies
quality certificates
35
Q

quality improvement

A

corrective and preventive actions
quality analytics
audit management
new ML to support defect recording

36
Q

sustainability production

A
minimzed carbon foot print
emissions and waste management
optimized transportation
energy optimized
optimized packaging
sustainability image
37
Q

manufacturing overview

A
Engineering (product: definition, strcuture, processes, infrastructure)
production planning (Mat. Req. production scheduling, capacity, shopfloor)
operations (preparation, execution, confirmation, settlement)
specialized (outsourced, process, repetitive, project, lean, industry specific, kanban)
quality management (planning, inspection, imrpovement, sustainability)
manufacturing insights (anbalytics, performance, cost, mobile apps)
38
Q

predictive MRP

A

use simulation capabilities with predictive MRP

scope: define top level demand
calculate: propagate the demand across multi level BOM
result: derived demands form top levle demand
evaluate: where is a overload?, what are limites and constraints?
simulate: change demand, solution proposals
apply: automated update of simulation results for demand

39
Q

demand driven replenishment

A
bedarfsgesteuerter Nachschub
Identify critical materials
Understand which materials are overstocked or critically low
dynamic buffer 
profiles and determine 
threshold sizing
40
Q

Demand Driven MRP

A

automate consumption bases replenishment

41
Q

production engineering

A

Design products & resources manage the change throughout the life cycle. Manage
master data such as materials, routings, BoMs, recipes, work centers, etc.

42
Q

production planing

A

Plan products and components to initiate internal and external procurement.
Use with MRP live in memory processing performance improvements for more current planning results.

43
Q

production operations

A

Control manufacturing operations for discrete, process, and repetitive in industry variations &
extensions, fully integrated with Supply Chain & Finance.

44
Q

quality management

A

Inspect production processes and goods receipts.

Manage inspection lots and apply usage decisions to improve manufacturing output.

45
Q

manufacturing insights

A

Analyze manufacturing data for process improvements, decision support reporting and
documentation purposes. Provide alerts for exception based management.