Metal Casting Flashcards

1
Q

examples of metal casting

A
  • sand casting
  • die casting
  • resin
  • plaster of paris
  • investment casting
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2
Q

advantages of sand casting

A
  • complex shapes can be produced
  • generates little waste
  • large components can be made
  • effective, fast and cheap
  • can cast ferrous and non - ferrous metals
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3
Q

disadvantages of sand casting

A
  • surface finish not always good
  • sand moulds cannot be reused
  • dimensions are not accurate
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4
Q

advantages of die casting

A
  • high production rate
  • good surface finish
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5
Q

disadvantages of die casting

A
  • high setup cost
  • only cost effective on high volume production
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6
Q

advantages of investment casting

A
  • can cast complex shapes
  • maintains design integrity
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7
Q

disadvantages of investment casting

A
  • more expensive than other casting methods
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8
Q

advantages of resin

A
  • durable
  • super hard wearing
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9
Q

disadvantages of resin

A
  • wear and tear over time can lead to cracking
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10
Q

advantages of plaster of paris

A
  • easy to complete
  • durable
  • cheap
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11
Q

disadvantages of plaster of paris

A
  • cannot be used in damp conditions
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12
Q

uses of sand casting

A
  • garden furniture
  • engine blocks
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13
Q

uses of die casting

A
  • taps
  • model cars
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14
Q

uses of investment casting

A
  • turbine blades
  • jewellery
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15
Q

uses of resin

A
  • epoxy
  • silicone resins
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16
Q

uses of plaster in paris

A
  • casts for bone fractures
17
Q

what is a ferrous metal

A

any metal that contains iron

18
Q

example of ferrous metals

A

stainless steel

19
Q

properties of ferrous metals

A

tensile strength
durable

20
Q

uses of ferrous metals

A
  • skyscrapers
  • bridges
  • railways
21
Q

what is a non - ferrous metals

A

any metals that don`t contain iron

22
Q

example of non - ferrous metal

A
  • copper
  • aluminium
  • lead
23
Q

properties of non - ferrous metals

A
  • durable
  • good electrical conductivity
  • rust resistant
24
Q

uses of non - ferrous metals

A
  • piping
  • gutters
  • outdoor signs
25
Q

what is tensile strength

A

the maximum amount of stress a material can stand before being stretched or pulled