Module 2: Measurements Flashcards
(24 cards)
Measurement
act of measuring or being measured
Inspection
Ensures what is being manufactured will meet specifications
Testing
evaluates product quality or performance
Inspection: Attributes (gauging)
uses gauges, reported as YES/NO, GO/NO GO
Inspection: Variables (measurements)
uses calibrated instruments, reported in actual dimensions
Linear standard
the meter, 1 inch = 0.0254m
Accuracy
ability to hit what is aimed at
Precision
repeatability of the process
Allowance
the intentional desired difference between two mating parts
Tolerance
undesirable, but permissible deviation from a desired dimension
Bilateral tolerance
Plus or minus deviation from the nominal size. Applied to both sides of the dimension.
Unilateral Tolerance
deviation is in one direction from the nominal size
Limits
Maximum and minimum dimensions
Geometric tolerance
The maximum allowable deviation of a form or position from the perfect geometry. Specified with respect to a datum or reference surface
Maximum Material Condition
MMC: indicates a part is made with the maximum allowable material
Least Material Condition
LMC: part is made with the minimum allowable material
Regardless of feature size
RFS: indicates that tolerances apply to a geometric feature for any size it may be
Gauge Capability
rule of 10 states that for reliable measurements, each successive step in the inspection sequence should have 10 times the precision of the preceding step
Linearity
refers to the calibration accuracy of the device over its full working range. is it linear?
Repeat accuracy
how repeatable is the device in taking the same reading over and over on a given standard
stability
How well does the device retain its calibration over a period of time? (drift)
Magnification
the amplification of the output portion of the device over the actual input dimension
Resolution
“sensitivity” refers to the smallest unit of scale or dimensional input that the device can detect or distinguish
Interferometry
Uses light interference bands to determine the distance and thickness of objects