oil production Flashcards
(23 cards)
First step in the preparation for extraction step
cleaning
Removes unwanted materials such as
soil, stones, sand, dirt and other seeds
foreign mateiral are taken out by
sieving and magnets and disposed of outside feed chain
seeds are cleaned and sorted by passing them over
vibrating or stationary gravity screens
a positive air aspiration system is used to remove the
dust generated by seed movement within the screening devices
cleaning increases
oil extraction efficiency
purpose of shelling/dehulling/dehusking
remove the outer seed coat
purpose of shelling/dehulling/dehusking; reduces
the amount of material that has to be processed, increased extraction efficiency and reduce energy cost
purpose of shelling/dehulling/dehusking; avoid
avoid interference during grinding process
example of oilssed which could be dehulled
rapeseed , sunflower seed
advantage of shelling/dehulling/dehusking
higher quality of oil with regards to snesory characteristics, lower amounts of waced in the oil, lower tempereature development during pressing
Purpose of crushing/griinding/flaking
to rupture as many cell walls as possible to improved the release of oil from the seeds
Purpose of crushing/griinding/flaking; to reduce
reduce particle size as oil extraction is more efficeient if the seed is in smaller size
Purpose of crushing/griinding/flaking; to increases
increases surface of seeds- easier contact of lipid particle among each other
outcome of crushing/grinding
less mechanical energy required during extraction by screw press
flaking is carried out by using
two cast-iron rolls with a smooth surface
2 step process
1st step; the seeds are cracked to about 0.4-0.7mm thickness
2nd step; the thickness of the flakes is reduced to about 0.2-0.4mm
thin flakes <0.2mm
very fragile and can get into the oil resulting in problems during filtration of the oil
thick flakes>0.4mm
lower oil yield
conditioning/heating
final step in raw material preparation is heating the ground/flaked oild seed
conditioning: to heat
to heat the seed and hold it for proper time and temperature to soften and rupture oil-bearing cells
high temperature during cooking
reduce oil droplets viscosity/facilitate mergence of small lipid particles coming from the oil-bearing cells to form larger oil droplets
conditioning/heating-deactivate enzyme-lipases
deactivate enzyme-lipases lead to the degradation of triglycerides and phosplolipids resulting in higher amounts of FFA