Operations Management (15-25%) Flashcards
What are the non-financial measures of performance management?
- TOTAL QUALITY MANAGEMENT (TQM):
product quality include customers returns and allowances, number/types of customer complaints - if product has high return rate, indicator of low quality - QUALITY OF DESIGN:
meeting/exceeding needs/wants of customers - COSTS OF QUALITY:
idea that better quality and preventing failures is cheaper than experiencing failures in products/parts - BALANCED SCORECARD:
way of translating company’s mission into performance metrics - BENCHMARKING:
management compares its processes or financial information to internal or outside information (industry standards/benchmarks, competitors)
What are the 4 categories of costs of quality?
A PIE
1 - PREVENTION costs: (VOLUNTARY)
engineering, training, supervision, audits QC system
2 - APPRAISAL costs: (VOLUNTARY)
costs dealing with ongoing testing/checking for defective products
3 - INTERNAL FAILURE costs: (INVOLUNTARY)
defects detected before shipment to customer (rework)
4 - EXTERNAL FAILURE costs: (INVOLUNTARY)
defects discovered by customer (returns, warranty exp)
The balanced scorecard is viewed from what 4 perspectives?
CLIF
1 - FINANCIAL - certain financial measures
2 - CUSTOMER - targeted customer and market segments - NOT customer service
3 - INTERNAL BUSINESS PROCESSES - improving operations - monitoring number of defective units
4 - LEARNING, INOVATION & GROWTH - EE training/satisfaction, infrastructure
Within the 4 perspectives of the balanced scorecard, the company identifies what 4 things?
1 - strategic goals
2 - critical success factors
3 - tactics
4 - performance measures
What are 3 other parts of the balanced scorecard?
- STRATEGY MAP - diagram of cause-and-effect relationships between strategic objectives
- STRATEGIC OBJECTIVE - statement of what strategy must achieve and what is critical to success of strategy
- STRATEGY INITIATIVE - program of specific actions that will be required to achieve strategic objectives
What are the 3 financial measures of performance management?
- return on assets (ROA/ROI)
- return on equity (ROE)
- contribution margin (CM)
What is DuPont ROE Analysis?
breaking ROE into 3 segments - enables user to determine ROE increase based on effective company management
profit margin X asset turnover X equity multiplier
[(net inc/sales) X (sales/assets) X (assets/equity)]
What is contribution margin (CM)?
CONTRIBUTION MARGIN = sales - variable costs
CONTRIBUTION MARGIN PER UNIT = sales (price) per unit - variable costs per unit
ex: widget sells for $10, variable costs of $6, contribution margin is $4 per widget - contribution margin ratio = 40% (4/10)
What is the breakeven formula?
BREAKEVEN FORMULA = fixed costs/contribution margin
ex: widget sells for $10, variable costs of $6, contribution margin is $4 per widget - if have fixed costs of $400 - would need to sell 100 units to breakeven (400/$4)
What is breakeven formula to calculate sales in # of units to achieve certain level of income?
(fixed costs + target profit) / contribution margin per unit
ex: widget sells for $10, variable costs of $6, contribution margin is $4 per widget, with fixed costs of $400 - if need to make $1,000 net income - would need 350 units ($400 + 1,000)/$4
What is margin of safety?
difference between current sales and breakeven sales
sales of $500K and margin of safety of $200K, then breakeven sales are $300K
What are classifying costs?
- PRODUCT COSTS:
costs directly associated with producing products that generate revenue (COGS), or in goods held for resale - PERIOD COSTS:
cannot be matched with specific revenues, also called selling and administrative costs - expensed in period in which they occur
(nothing to do with direct or indirect costs)
What are manufacturing costs?
- DIRECT MATERIALS:
costs of raw materials used to create finished product - DIRECT LABOR:
cost of labor goes directly to creating finished product - only wages of EEs working directly on manufacturing product - FACTORY OVERHEAD/MANUFACTURING OVERHEAD (INDIRECT):
cost of indirect labor, indirect material, and other miscellaneous costs - ABSORPTION COSTING - assigns all 3 factors above to inventory - is required for external reporting purposes
- DIRECT COSTING/VARIABLE COSTING - only variable manufacturing costs treated as product costs - fixed overhead costs treated as period costs and expensed
What are the direct/indirect costs classifications for manufacturing costs?
DIRECT COSTS - direct materials and direct labor
INDIRECT COSTS - same as manufacturing overhead - costs of indirect materials, indirect labor, and other miscellaneous costs
What are the prime/conversion costs classifications for manufacturing costs?
PRIME COSTS - direct materials and direct labor grouped together (top two)
CONVERSION COSTS - direct labor and manufacturing/factory overhead (bottom two)
*direct labor is included in both (overlap)
What are fixed costs?
What are variable costs?
What are marginal costs?
FIXED COSTS - costs that remain constant regardless of # of units produced
VARIABLE COSTS - costs that vary in direct proportion with # of units produced
MARGINAL COSTS - additional cost or revenue from one more unit of output
What is normal spoilage?
What is abnormal spoilage?
NORMAL SPOILAGE - unavoidable spoilage due to manufacturing process, included as inventoriable PRODUCT COST - added to inventory account
ABNORMAL SPOILAGE - unplanned spoilage due to natural disaster/carelessness, deducted as PERIOD COST (expense) in calculation of net income
What is the Hi/Low Method?
used to identify variable cost per unit, can then be used to find fixed costs - subtract lowest cost from highest cost and divide by lowest # of units subtracted from highest # (same as using slope formula)
ex: (highest cost - lowest cost) / (most units - least units)
this gives you the cost per unit
What is activity-based costing (ABC)?
looking at multiple cost drivers to better understand what drives costs of business - assumption of multiple cause and effect relationships driving costs of products
ex: product A requires 20 hours & 200 sq ft, product B requires 100 hours & 600 sq ft - the engineering hours and factory floor space are cost drivers
cost reduction is accomplished by identifying activities that do not add value and eliminating them
What are some of the terms under activity-based costing (ABC)?
- ACTIVITIES:
processes that create products (painting the products) - COST DRIVERS:
how different activities drive costs (labor hours to paint) - COST CENTER:
department that accumulates costs, then assigned to products - COST POOLS:
group of costs associated with specific cost center - VALUE-ADDED ACTIVITIES:
processes contribute to products value - makes product more valuable - NON-VALUE-ADDED ACTIVITIES:
processes that do not constitute a products value
What is job costing?
process of accumulating and applying costs to production of large or unique items - costs accumulated in different WIP accounts - overhead determined at predetermined rate
when product is finished, costs flow into finished goods, then when sold, costs flow into COGS
Under job costing, what happens when factory overhead is over-applied and under-applied?
factory overhead over-applied when more overhead costs applied to a product than actually incurred - product costs have been OVERstated, and COGS will be decreased to correct it
factory overhead under-applied when less overhead costs applied to product than actually incurred - product costs have been UNDERstated, and COGS will be increased to correct it
What is process costing and how is it calculated?
used to assign costs to mass-produced and similar products
1 - calculate equivalent units (# units that could have been produced) = nominal units X % complete
2 - determine cost per equivalent unit
3 - determine COGS transferred out of WIP & ending inventory
What is expected value and how is it calculated?
generalization of the weighted average, and is intuitively the arithmetic mean of a large number of independent realizations of X
calculating weighted average of outcomes to determine long-run average outcome - multiply each variable by its probability, then add values in right column to arrive at expected value
ex: (sales volume X probability = expected value)
100 X 0.8 = 80
1,000 X 0.5 = 500
10,000 X 0.2 = 2,000 = 2,580 total expected value