Pilots, Pilot Burners, Thermocouples And Thermopiles Flashcards

(39 cards)

1
Q

4 types of pilots

A

Continuous
Expanding
Intermittent
Interrupted

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

A continuous pilot( also known as_____) burns 24/7

A

Standing pilot

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

What is an expanding pilot and how does it work

A

Hybrid of a continuous, the flame is always lit but at a much smaller size. Increases in size when there’s a call for heat

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

What is an intermittent pilot

A

Only ignited when there is a call for heat usually by spark, pilot remains on throughout burner cycle and is extinguished when main burner cycles off

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

What is an interrupted pilot

A

Similar to interment pilots, expect that the pilot extinguishes when the main burner has ignited, monitored by a separate flame sensor

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

Where are non aerated pilots found use what type of air

A

Clothes dryers and gas cooking
Secondary

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

Pilot orifices are what color for natural gas and propane, which one has the larger orifices

A

Nat gas is silver metallic
Propane is brass
Nat gas has the larger orifices

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

Most common pilot light is?

A

The post aerated pilot light

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

What are the main functions of the pilot

A

Ensure ignition of main burner and main safety device with thermocouple

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

Secondary Safety feature in pilots is called, what does it do

A

Proved pilot, shuts off main burner, and sometimes pilot burner

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

Difference between safe hook up and 100% safe hook up

A

Safe hook up main burner gas is shut off pilot gas is not. 100% turns off pilot light and main burner

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

You should always replace the thermopile with the same millvoltage out put. True or false

A

True

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

How long does it take the thermocouple to heat up

A

30 to 60 seconds

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

All propanes system must be a safe hook up or 100% safe hook up

A

100% safe hook up

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

How tight do you turn a thermocouple connection

A

No more than one quarter turn beyond finger tight

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

What is an ECO

A

Energy cut off switch, another name for high limit

17
Q

Why do thermopiles have extra voltage

A

Used to operate both the safety device and control valve to main burner

18
Q

What happens if your thermocouple gets excessive heat

A

Excessive heat will prematurely burn out thermocouple

19
Q

What is the acceptable voltage range for an open circuit

20
Q

What is the acceptable voltage range for an closed circuit what is needed to complete the test

A

A test adapter is needed
8mv to 17mv

21
Q

Drop out range is, what does that mean for the thermocoupler

A

0.75mv to 6 mV, needs to be replaced

22
Q

If a gas valve fails, what position does it fail in?

23
Q

When should the turndown test be done?

A

On appliances under
And exceeding 400mbh

24
Q

Response time shall not exceed how long? Can be detected by?

A

180 seconds, an audible click as gas valve snaps closed.

25
What is response time
The time it takes the thermocouple to cool and cause the power unit to de-energize gas valve
26
What will happen if the relief port is blocked in a diaphragm gas valve?
Pressure can not escape, and the valve remains closed
27
What position does the actuator in a diaphragm gas valve end up if the diaphragm ruptures?
The actuator remains closed
28
Junctions of a thermocouple are called
Hot and cold
29
If mV fall into this range What should you do
Check pilot flame and electrical connections
30
What are these 5 descriptions on the test chart
1. Check pilot flame and electrical connects 2.acceptable range 3.check power unit 4.replace thermo coupler 5.drop out range
31
All pilots must be equipped with what
A mounting bracket and fastened on main burner to ensure satisfactory ignition.
32
What are orifices designed to do
Control Gas flow
33
What high limit safety switch comes with a manual rest
Flame rollout
34
What is the recommended spark gap for the pilot ignition spark?
⅛"
35
What happens if the burner flame impinges on the burner or any other metal source
The flame will cool and cause incomplete combustion
36
Describe aerated pilots
Uses primary air and a mixing tube
37
Describe non aerated pilot
Uses only secondary air, slight yellow flame
38
When converting nat gas to propane what do you need to do?
Change gas orifices, pilot orifices, gas valve
39
When you depress the knob.on the gas vavle what happens.
The power unit closes the gas unit opens