Plastic Processes Flashcards

1
Q

State the identifying features of injection moulding.

A
  • intricate finish
  • high quality finish
  • webs,ribs and bosses
  • in mould markings
  • ejector pin marks
  • flash
  • draft angle
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2
Q

State 4 plastics that are commonly used for injection moulding.

A
  • ABS
  • polystyrene(PS)
  • polypropylene(PP)
  • acrylic(PMMA)
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3
Q

State two advantages of injection moulding.

A
  • economy of scale, the more you make the less cost per unit, suitable for mass manufacture
  • very efficient, very quick compared to other plastic process
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4
Q

What is vacuum forming most commonly used for?

A
  • used for packaging

* bath and shower trays

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5
Q

State identifying features of vacuum forming.

A
  • thin plastic packaging
  • thin plastic trays than can be stacked
  • finger recesses
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6
Q

State the materials most commonly used for vacuum forming

A
  • polystyrene(PS)
  • polypropylene(PP)
  • acrylic(PMMA)
  • PVC
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7
Q

What is injection moulding most commonly used for?

A
  • housing for products, mostly power tools

* electrical switches and sockets

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8
Q

State two advantages of vacuum forming.

A
  • design flexibility

* cost effective

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9
Q

What are the most common uses of rotational moulding?

A
  • tanks for storing water or chemicals

* toys and playground equipment

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10
Q

State the identifying features of rotational moulding.

A
  • large hollow products

* mould split lines

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11
Q

State the advantages of rotational moulding.

A
  • can be used in mass manufacture
  • there is no scraps or waste as material is recycled
  • can produce completley hollow products
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12
Q

State the plastics commonly used for rotational moulding.

A
  • polypropylene(PP)

* polythylene(PE)

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13
Q

State the two types of blow moulding.

A
  • extrusion

* injected

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14
Q

What is the difference between injected blow moulding and extrusion blow moulding?

A

•injected blow moulding is when he plastic is injection moulded then blow moulded and extrusion blow moulding is when the plastic is blow moulded into the mould.

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15
Q

What is blow moulding commonly used for?

A

•bottles, tubes and tubs

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16
Q

What are the advantages of extrusion blow moulding?

A
  • the mould costs are less than injected blow moulding

* machinery costs are lower than injection mouldings

17
Q

What are the advantages of injected blow moulding?

A
  • can be used during mass manufacture

* waste and scrap can be recycled

18
Q

State the identifying features of blow moulding?

A
  • plastic bottles

* thin hollow plastic product

19
Q

State the plastics commonly used for blow moulding.

A
  • PVC
  • polypropylene
  • polyethylene
20
Q

What us compression moulding commonly used for?

A
  • electrical switches and sockets
  • utensils
  • wellies
21
Q

What type of process is compression moulding?

A

•thermoset plastic process

22
Q

What materials are most commonly used for compression moulding?

A
  • bakelite
  • phenol formaldehyde(PF)
  • urea-formaldehyde(uf)
23
Q

State the identifying features of compression moulding.

A
  • flash
  • webs, ribs
  • ejector pin marks
  • variable wall thickness
  • markings
24
Q

State the advantages of compression moulding.

A
  • low tooling costs
  • produces more intimate parts
  • very cost efficient