Production of Materials 1.4-2 Flashcards

1
Q

what is a monomer

A

small chained chemical unit that is linked over and over to form a larger chain (polymer).
e.g. ethylene

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2
Q

What is a polymer

A

larger molecules made up of many repeating monomers.

e.g. polyethylene

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3
Q

Ethylene as a monomer

A

double bond in ethylene can be broken and other ethylene molecules join to form polyethylene chain
n(CH2=CH2) –> -(H2C-CH2)-n
ethene –> polyethene

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4
Q

polymerisation

A
  • as the size of the molecule increase, the effect of dispersion forces if greater since they have a greater molecular S.A in contact.
  • adding side chains and other functional groups to the HC chain allows chemists to fine tune the physical properties and chemical reactivities of the compounds allowing for many synthetic compounds to be tailored for specific uses.
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5
Q

what are dispersion forces

A

weak forces of attraction between uncharged molecules with full electron shells. Strength of the force increase as total # electrons in the molecule increase.

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6
Q

What is an addition polymer

A

a large chain molecule that can be formed from an addition reaction involving many molecules of monomers with double bonds

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7
Q

addition polymerisation

A

requires 2 or more functional groups to join together by simple addition

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8
Q

Steps in production of HDPE

A

produced using zeiger-natta catalytic process:
* low pressure (20atm)
* low temp (80-100C)
* Ionic catalyst (usually transition metal such as titanium chloride)
polymerisation is carried out on the surface of the ion

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9
Q

Steps in production of LDPE

A
  1. INITIATION: ethylene and an organic peroxide catalyst (benzoyl peroxide) heated at 80-300C @ high pressure (1500-3000atm).
    Catalyst initiates the reaction and covalent bond splits to form free radicals
    Free radicals contain unpaired electrons which are very reactive.
    R-O-O-R –> R-O* * O-R
  2. ACTIVATION: free radicals react with and open the double bond in ethylene monomers. This forms an activated monomer radical.
  3. PROPOGATION: activated monomer radicals attack double bonds in other ethylene molecules and the chain grows to form a polymer. As chain grows backbiting occurs (curls back on itself) and radical removes H from CH2 group within the chain which forms side chains (branching)
  4. TERMINATION: chain length stops due to free H atoms attaching to free radicals, free radical ppoymers react to form covalent bonds or temp/pressure decreases.
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10
Q

what is a free radical

A

formed when a covalent bond is broken, producing an atom with unpaired electrons in its outer shell. Ethene free radicals readily join with other Ethene molecules by reacting with the double bond. This promotes rapid growth of the polyethylene chain

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11
Q

what does the catalyst do for production of LDPE and HDPE

A

LDPE ( organic peroxide) HDPE (transition metal catalyst)
Allow reactions to occur @ lower temps and pressure by lowering the activation energy required for the reaction to occur. It can affect arrangement of the units

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12
Q

LDPE

A
extensive branching --> weak dispersion forces
chains not packed tightly 
soft
flexible 
non crystalline
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13
Q

HDPE

A
Little branching (mostly straight chains) --> strong dispersion forces
tightly packed chains 
hard
not as flexible 
crystalline
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14
Q

common features of LDPE and HDPE

A
thermoplastics
non toxic
waterproof
excellent insulators 
Resistant to most chemicals
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15
Q

Vinyl Chloride

  • systematic name
  • monomer form
  • polymer
  • uses and properties
A
systematic name: chloroethane
monomer form: CH=CHCl
Polymer: polyvinylchloride (PVC) 
                (-CH2-CHCl-)n
Uses: toys, films for car interiors 
properties: rigid, flexible, non toxic, weather and fire resistant
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16
Q

Styrene

  • systematic name
  • monomer form
  • polymer
  • uses and properties
A

systematic name: phenylethene
monomer form: CH2=CH(C6H5)
benzene ring =(C6H5)
polymer: polystyrene (-CH2-CH(C6H5))n
uses and : cups, eskies and flotation devices
properties: light weight, insulator, cheap, low density

17
Q

importance of simulators

A
  • some experiments are too dangerous to perform without specialised equipment/personnel.
  • too difficult
  • too expensive
    therefore we use molecular model kits or simulations which allow us to see in a simplified form what happens at a molecular level so we can obtain an understanding of the processes involved.