Red Seal Prep Flashcards

1
Q

When combustion occurs in an engine the force on the piston is transferred to the crankshaft via the

A

Connecting Rod

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2
Q

With a hydrostatic drive system, which valve sits at just above the back pressure in the return line of the main system?

A

Relief

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3
Q

A tongue and groove type of gasket joint and flange face is classified as

A

Confined

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4
Q

What valve causes the fluid to change direction in two directions and is good for throttling?

A

Globe Valve

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5
Q

What are the three key elements of WHMIS

A

Worker education, labeling requirements, MSDS

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6
Q

Which valve is used to depressurize part of the system and often used to recirculate liquid?

A

Unloading valve

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7
Q

Vacuum hoses are designed to operate ______ atmospheric pressure

A

Below

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8
Q

At what angle should a ladder be placed?

A

75°

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9
Q

On a metric micrometer, how many turns of the spindle would you need to obtain a measurement of 5mm?

A

10

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10
Q

What is the minimum measurement on a metric micrometer?

A

0.01mm

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11
Q

When aligning a pump that will be pumping hot liquid, how would you position the motor?

A

Shim the motor higher

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12
Q

What should be installed before starting up a new pump?

A

Pressure relief valve

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13
Q

The theoretical power of an engine is referred as

A

Indicated horsepower

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14
Q

What is the type of air filter that throws the dirt particles outwards and into a collector?

A

Spiral rotor (cyclone?)

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15
Q

What should be checked if a hydraulic cylinder moves slower than normal?

A

Supply hose kinked or collapsed inner tube

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16
Q

If there is too little valve to stem clearance on an engine, what would happen?

A

Burnt valves, poor performance

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17
Q

_____ piloted valves use part of the pneumatic energy from within to assist in shifting the sealing member

A

Internally

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18
Q

On a new pump commission where would you install a temporary strainer?

A

Upstream of the inlet

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19
Q

By using a precision level you determine that the gauge reading is 0.05. The base plate to be leveled is 6 feet long and the length of your precision level is 18 inches. What shim size would you need to level the base plate, and whats the equation to figure this out?

A

0.20 S=R x (L / A) S = Shims R = Reading L = Overall Length A= Length of Level

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20
Q

Which pin would you use to align parts during assembly?

A

Tapered dowel pins

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21
Q

The purpose of a lockout on a piece of equipment is

A

prevent movement through immobilization

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22
Q

If a cylinder has a crack that is not the full length of the bore, a sleeve can be used to correct the problem

A

True

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23
Q

A flat face type of gasket and joint is considered

A

unconfined

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24
Q

Whats the term for an engine that is connected to a separate load?

A

Non-integral

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25
Q

A lifter is a solid or hydraulic device that connects what to what?

A

camshaft and the pushrod

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26
Q

What device would you use to construct a large circle on a work piece and where you set it?

A

Trammel set on radius

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27
Q

How many turns to open an acetylene bottle?

A

1/4 to 1 1/2

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28
Q

Which fuel has the best heat value? a) Natural Gas b) Propane c) Gasoline d) Diesel

A

d) Deisel

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29
Q

In a hydraulic system schematic, what is the broken line that connects the inlet piping to the bottom of the valve?

A

Pilot line

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30
Q

What does the actuator do on an electric governing system?

A

Moves the fuel metering control to change the amount of fuel delivered

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31
Q

What is the problem with a pilot operated directional control valve when the remedy is to check for solenoid problems such as power failure?

A

The main valve shifts when you manually shift the pilot

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32
Q

Passages are drilling into an engine block to provide

A

passage for oil

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33
Q

A 24 foot ladder is leaned up against a wall, what should the maximum distance out at the base be?

A

6 feet 4:1 equipment 5:1 workers 10:1 Public 20:1

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34
Q

What is the most important thing to do prior to commissioning a new piece of equipment?

A

Ensure safety components are installed

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35
Q

When would you take base measurements on a new piece of equipment?

A

After maximum running time warm up

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36
Q

Toe boards must not be less than ____mm in height above a work surface on an elevated platform

A

140mm

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37
Q

Which pneumatic piping system uses the simplest form of piping?

A

Grid system

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38
Q

Electronic overspeed trips are typically used on

A

Turbines above 10000 RPM

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39
Q

What thickness of wire rope sling would be needed to lift a 2 ton load and what is the equation to figure this out?

A

1/2” (SWL in tons = D squared x 8)

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40
Q

What is used to stabilize a load?

A

Tag line

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41
Q

What is the normal approach to limit metal to metal contact on the start up of a turbine?

A

Slow-speed start

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42
Q

What can be used to align turbine parts?

A

Piano wire or laser alignment

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43
Q

Which turbine seal is made of rings of brass or stainless steal?

A

Labyrinth seal

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44
Q

Servo valves provide a ____ adjustment that is used to set the stop position of the valve

A

Null

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45
Q

Which valve requires only small power actuators?

A

Balance valve

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46
Q

How does the fluid travel in a fluid coupling>

A

From impeller to turbine

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47
Q

What would be the cause of a babitt bearing rolling around in its casing?

A

The lip/tab is broken off

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48
Q

What could the problem be if a fluid coupling is slipping under its normal load?

A

Low oil

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49
Q

In a gearbox what could be used to promote the passage of oil even though the box is filled with oil?

A

oil scrapers

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50
Q

What end of a shaft has the fixed bearing?

A

The drive end

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51
Q

How should a bearing be packed with grease?

A

1/3 full

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52
Q

What could the problem be if a diesel engine is emitting blue smoke?

A

Piston blow by, allowing oil to be burnt

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53
Q

What is the stroke on a four cylinder engine?

A

Suck, squeeze, bang, blow Intake, compression, ignition, exhaust

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54
Q

What is the firing order of a 4 cylinder engine?

A

1, 3, 4, 2 Just remember that you never want to throws next to each other to go off one after the other, this will keep them farther apart

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55
Q

At what cpm does misalignment occur?

A

2

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56
Q

At what cpm does unbalance occur?

A

1

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57
Q

At what cpm does mechanical looseness occur?

A

2

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58
Q

A bucket elevator is spilling its load, what could the cause be?

A

Slipping clutch

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59
Q

How large should the overlap be on a belt splice lap joint?

A

1 width of the belt

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60
Q

A reducer gear has a ratio of 2:1. The idler has 10 teeth, the drive gear has 90 teeth, how many teeth does the driven gear have?

A

180

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61
Q

What would you set the tension to on a new horizontal chain?

A

5%

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62
Q

How would the closed end on a spring clip be installed on a master link?

A

The closed end in the direction of travel

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63
Q

If a clutch has uneven wear, what could be the problem?

A

Misalignment

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64
Q

What is the most common type of misalignment

A

combination

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65
Q

On start up, what would you do if there is a vibration on the turbine?

A

Allow reading to settle out

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66
Q

How is turbine speed controlled?

A

Governor

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67
Q

Hydraulic motors cannot be used for valves requiring more than one turn to open and close (true or false)

A

False

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68
Q

When obtaining dial readings for cross dial, sag is ____ the B dial readings

A

Subtracted (suBtracted, Added)

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69
Q

A piston ring will have an end gap to

A

Allow for ring expansion

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70
Q

A flywheel is connected to the end of a crankshaft to

A

Absorb and smooth out pulses

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71
Q

The time required to send a signal pneumaticall is much greater than required to send it electrically (true or false)

A

true

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72
Q

What frequency does a velocity transducer measure?

A

600-60000CPM

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73
Q

When a bearing is being lubricated by an oil bath, how deep should the bearing be submerged in the oil?

A

1/3 to 1/2 up the lowest rolling element

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74
Q

A combination turbine has two blade stages, which one is the first stage?

A

Impulse

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75
Q

How would you permanently level a tank that was out of level?

A

Lift, level, shim, and grout it

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76
Q

What is the correct order to proceed in when you’ve taken a pump out of commission?

A

Clean, mark, strip, inspect

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77
Q

What would you use to check the wall thickness of an active pipe?

A

ultrasonic

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78
Q

Oscillating loads act on bearings in an arc less than ____ degrees

A

180

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79
Q

What is the safety factor for lifting workers?

A

10:1

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80
Q

The film under a reciprocating load is very thin, strong, and operates in _____ clearance than under a stationary load

A

A smaller

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81
Q

What is axial internal clearance in reference to a bearing?

A

The total amount of clearance between the rolling elements and the raceway when one bearing is moved AWAY from the other in the axial distance

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82
Q

A 9 gpm pump is supply fluid from a 3 gpm reservoir. The oil temperature is rising rapidly, what is the problem?

A

Reservoir is too small

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83
Q

What material should be used for skirting on conveyors?

A

Softer material than the belt with zero clearance

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84
Q

What is a way to remedy the problem of a conveyor tracking to one side when loaded?

A

Adjust the tail pulley

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85
Q

What is the component in a refrigeration unit that absorbs heat from the refrigerated space?

A

Evaporator

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86
Q

When a PLC has been used on a system the operation of that system can be changed by

A

Changing the control program

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87
Q

A type C bearing is a

A

CARB bearing

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88
Q

The only way that heat can transfer through solids is

A

Conduction

89
Q

A common approach of selecting a test weight to produce an imbalance is to use a weight that is ____% that of the load

A

10%

90
Q

A short flat conveyor belt is having difficult with tracking problems, what could be done to remedy the problem

A

Increase crown on tail pulley

91
Q

What is the purpose of a snub pulley in a conveyor system

A

Adjust the arc of contact. Normal is 180, can be adjust up to 240

92
Q

How would you test aluminum fan blades for defects

A

Eddy current

93
Q

What safety device is essential when working with electrical equipment in wet conditions?

A

GFCI (ground fault current interrupter)

94
Q

How would you repair an air leak on a compressor pipe flange?

A

Release pressure, lock out, change gasket, tighten flange

95
Q

What tool is used to check the windings on an electric motor?

A

Megger or Megometer

96
Q

What direction do you lock an eccentric collar on a bearing?

A

Same direction as shaft rotation

97
Q

In what part of the circuit would a sequence valve go?

A

In the branch of the circuit you are controlling

98
Q

The second stage of a two stage compressor overheats, what could be the problem?

A

Blocked intercooler fins

99
Q

A 1 1/2 HP motor has a fan running at 1200 RPM. what HP motor would you use so the fan runs at 1800 RPM?

A

2.25 HP

100
Q

A 50 HP engine has a fan running at 13000 RPM. What HP engine would you need for 26000 RPM?

A

100 HP

101
Q

If the top part of a V belt is lower than the top of the sheave, this indicates

A

There is an increase in wear on the grooves in the sheave

102
Q

What type of torque wrench could be used to measure the rolling resistance of a shaft?

A

Beam type

103
Q

How many teeth per inch should a hacksaw have if it is used to cut thin walled tubing?

A

32

104
Q

What helps distribute sealing liquid equally around the shaft?

A

Lantern Ring

105
Q

When installed a blower, level the motor, then align the blower to the motor. (true or false)

A

False, install the blower and align the motor to the blower

106
Q

What would be the controlling element in a “meter in - meter out” hydraulic circuit?

A

Flow control valve

107
Q

The system that uses the number of teeth to each inch of pitch diameter on a gear is called the

A

Diametral pitch

108
Q

The square jaw clutch can only be engage at speeds no greater than

A

9 RPM

109
Q

A poly V-belt has a code of 8V480. The diameter is

A

48

110
Q

When activated the clutch disc on a single friction clutch will be

A

Sandwiched against the pressure plate and the flywheel

111
Q

A cylinder is extended and retracted during a normal cycle with everything else functioning properly. What would you observe?

A

Cylinder going faster on the retract stroke

112
Q

The most common place to install a pressure line filter in a hydraulic system is

A

Discharge side of the pump

113
Q

What is the minimum DCV that can be used for controlling a double acting cylinder

A

2 position 4 way single solenoid spring return

114
Q

What would be the most common cause of vibration in a pump?

A

imbalance

115
Q

Oil and grease on a clutch face will

A

Create slippage and chattering

116
Q

The type of hammer that has a wedge shape perpendicular to the hammer handle is the

A

Cross- Peen

117
Q

The part of the tooth that is a contact part but is located below the pitch circle is the

A

Flank of the tooth

118
Q

External gear pumps are the best for handling abrasive material

A

False, two screw pumps are

119
Q

In a balanced vane pump the vanes stay in position due to

A

centrifugal force

120
Q

A centrifugal pump is pumping more fluid that what is needed, what could you do to adjust the flow?

A

Decrease the RPM

121
Q

What would you add to a cylinder on the retraction stroke if it is hammering?

A

Increase cushioning on the cap end

122
Q

Most manufacturers recommend that valve plates, rings and channels be resurfaced before replacing completely

A

True

123
Q

What are the types of impeller design on a centrifugal pump?

A

Open, semi-open, closed

124
Q

What valve is designed to allow oil to drain back to the reservoir and prevent hydraulic lock on the wet sliding vane compressor?

A

Oil relief valve

125
Q

What term refers to the energy lose by the liquid as it goes through the piping?

A

Friction Head

126
Q

What is the term for the force of a substance per unit of volume?

A

Density

127
Q

If a double rod pneumatic cylinder drove erratically, what could be the problem?

A

Valve rod seal leaking

128
Q

What could be the most likely problem of an air tool not working properly?

A

No air in the compressor

129
Q

If you were loading a very dusty material onto a pneumatic conveyor, where would the most wear take place

A

The inside of the outside radius of the piping (on the bottom or the top of the long side radius?)

130
Q

Most industrial compressors are single or double acting?

A

Double acting

131
Q

Where is a hot work permit required?

A

Where there is a danger of sparks or heat

132
Q

What do you measure with an accelerometer

A

60000 CPM or higher

133
Q

Which balance is with amplitude and 180° out of phase

A

Couple imbalance

134
Q

If you were to do a splice on a belt with smaller rollers, what angle would you do the splice?

A

22°

135
Q

A plunge cutting endmill has teeth that ____ meet in the middle

A

Do

136
Q

What is the function of a sag chart?

A

Used to compensate for sag in horizontal wire alignment

137
Q

Clearance pockets change what on a compressor?

A

Capacity

138
Q

What is a boring tool?

A

Used to cut the inside diameter

139
Q

You align a pump and see that the couplings are touching at the top and have a gap on the bottom. What do you do to fix this?

A

Add shims to the front of the motor

140
Q

A v-Belt continues to turn in its sheaves (rollover) what can you do to remedy the problem?

A

Replace the belt

141
Q

A u-tube connected at right angles to the flow of air in a fan will measure____pressure only

A

Static

142
Q

What is the disadvantage of using a tube axial fan?

A

Causes air to swirl, air movement causes a loss of energy, very noisy

143
Q

What is the correct procedure for checking pipe strain

A

Mount two dials 90° apart on the MTBM

144
Q

You are slinging a long load with two slings of 3.1 m each at 60° angle. What would the distance between the two slings be?

A

3.1 m

145
Q

A tank that is being drained suddenly collapses, whats the problem?

A

Breather is plugged

146
Q

What is necessary for every journeyman to do to to equipment when working on it together?

A

Personalized locks

147
Q

What would you do if you find a sling that has been exposed to acid?

A

Destroy the sling

148
Q

What piece on a compressor hold the compression packing and keeps the gasses from leaking out down the rod?

A

Distance piece

149
Q

A liquid ring compressor can reach a vacuum of ____inches

A

29.92

150
Q

Drill bit clearance angles are ground ____ the cutting edges

A

Beneath

151
Q

The absolute scale that uses degrees celsius is the _____ scale

A

Kelvin

152
Q

Welding on material that has been hardened and strengthened by any means will not destroy the effect of the strenghtening process used.

True or False?

A

False

153
Q

A sling has been damaged during a lifting operation. What would you do?

A

Remove the sling from operation and destroy

154
Q

Two slings are used in chocker hitches on a long load. How would you attach them to the crane hook?

A

By using shackles

155
Q

How can you reduce the cross section size of the packing in a pump?

A

Roll it with a mandrel

156
Q

Where is the lightest erosion on a steam turbine?

A

Low pressure section

157
Q

What is the carbon content of 4140 steel?

A

0.40% carbon

158
Q

When grouting over a concrete surfae the concrete surface should be roughened up and ____ before the grout is applied

A

Thoroughly dampened

159
Q

What is the safety device on an acetylene tank?

A

Fusible plug, it is set to melt at 100°

160
Q

A regulators (oxyacetylene) main function is to maintain a constant delivery pressure and

A

Reduce the source pressure to an operating pressure

161
Q

What is the most common belt cleaning design?

A

V-Plow

162
Q

How many days must anchor bolts be left for the concrete to reach its maximum strength?

A

28 days

163
Q

What is the purpose of a wedge socket?

A

Used when a connection has to be changed regularly

164
Q

When referring to arc welding, straight polarity is when?

A

Electrode is negative

165
Q

What idler would you use when spillage is not a problem on a conveyor belt?

A

Flat belt idler

166
Q

The hand are the threads on an acetylene tank?

A

Left hand

167
Q

When referring to welding rods, 6010 has the tensile strength of

A

60000 psi

168
Q

A 6010 electrode has a position of

A

All positions

169
Q

What should the crown amount be on a conveyor belt?

A

1/8 per foot of pulley face width

170
Q

Steel must not be tempered immediately after hardening

True or False

A

False

171
Q

What is the reduced rope strength in percent when a splice is placed in a rope?

A

15%

172
Q

To avoid the radiation hazard of radiography testing, workers should:

A

Stay a specific distance away

173
Q

Span blocking is not recommended with cranes.

True or False

A

True

174
Q

The wire rope clip saddle should be on which end of the wire rope?

A

Live end

175
Q

A high particle count in an oil sample of a new gear box install is always an indication of gear failure

True or false

A

False

176
Q

What is the most common type of desiccant in an absorbtion dryer?

A

Silica Gel

177
Q

A electric motor tht shows an increase in current draw is an indication that the motor may be overloaded

True or false?

A

True

178
Q

6 x 19 refers to what in a wire rope?

A

6 strands 19 wires per strand

179
Q

What is the hand signal for “raise boom slowly”

A

Arm out with palm open and down, make a fist and point to the open palm with your thumb

180
Q

Basket hitches have a rating of ___% compared to a single verticle hitch

A

200%

181
Q

The function of an airline dryer is to reduce the ____ of the air

A

dew point

182
Q

Which of the following is not a type of air and gas dryer?

Refrigeration Dryer

Absorption Dryer

Mechanical Dryer

Electrical Dryer

A

Electrical Dryer

183
Q

Oil analysis is a key part in the condition monitoring of equipment

True or false?

A

True

184
Q

What is the hand signal for “dog everything”

A

The crook between the thumb and forefingers of each hand should be interlocked in front of the signalman

185
Q

Wire rope is measure across what?

A

Crowns

186
Q

What is used to measure the temperature of a machine component?

A

Infrared pyrometer

187
Q

As the temperature of air increases, the amount of water it can hold in the form of vapour decreases

True or false?

A

False

188
Q

What is the ID of a 6205 bearing?

A

25mm

189
Q

What is the hand signal for an emergency stop when lifitng a load?

A

Both hands extended, fingers stretched out

190
Q

What type of air dryer uses a deliquescent?

A

Absorption dryer

191
Q

The amount of energy needed to raise the temperature of 1 pound of water 1°F at STP is equal to ____ BTU/s

A

1

192
Q

What is the first troubleshooting step?

A

Talk to an operator

193
Q

A centrifugal pump that has sat on the plant shelf for a long period dies shortly after start up, what is the most likely cause?

A

False brinelling

194
Q

What is the pressure required for a 6” diameter cylinder to push a 900 lb load?

A

31.83 psi

195
Q

Where is the vibration pickup (transducer) on a gearbox placed?

A

As close to the bearing as you can

196
Q

What is the definition of critical speed?

A

When the rotor rotates at or near the natural frequency

197
Q

What is the first step to perform routine maintenance on mechanical equipment?

A

Isolate and lock all energy sources

198
Q

What is required when working from heights?

A

Fall arrest equipment

199
Q

What PPE is required when working in a high traffic area?

A

High visibility clothing

200
Q

What type of tool is used to cut 16-gauge galvanized sheet metal?

A

Tin Snips

201
Q

What is the procedure to drill a 1-in hole in a mild steel plate?

A

Make punch mark, drill pilot holes, drill final bit size

202
Q

When using nylon web slings, which type of guard is used on sharp edges?

A

Personalized sleeves

203
Q

Why is coolant or cutting oil used?

A

To eliminate heat build-up

204
Q

What is done to prepare a vertical surface before using a mag drill?

A

Ensure surface is clean and smooth

205
Q

Which tool is used to align rotating mechanical couplings?

A

dial indicator or a laser aligner

206
Q

A conveyor belt is running out of line beneath a chute. what is the cause?

A

Belt tension is unbalanced

207
Q

What is the included angle of a drill bit for general drilling?

A

118°

208
Q

What is the procedure to replace an oil sight glass on a centrifugal pump?

A

Isolate, lock out, drain, then change

209
Q

A diesel engine lacks power. What is the cause?

A

Valves are incorrectly adjusted

210
Q

A manual operated pump jack fails to secure a load. What is the cause?

A

Leaking seals

211
Q

What is an effect of shaft misalignment?

A

Vibrations and damages to components

212
Q

A return oil tank is pressurized. what is the cause?

A

Plugged vent

213
Q

A single stage compressor is functioning properly but fails to maintain required air volume. What is the cause?

A

Usage demand too high

214
Q

A new blower fan is installed in a high temperature environment. What type of drive is required?

A

Direct drive

215
Q

What type of tool would you use in an oxygen-enriched environment?

A

Anti-sparking tools

216
Q

A compressor in a dirty environment does not operate correctly and constantly overheats. What is the cause?

A

Faulty tank input check valve

217
Q

Internal components in pneumatic tools are rusting. what is the cause?

A

Moisture in the air system

218
Q

A 36-in pipe wrench is used to rotate a mild steel pipe. The pipe wrench continuously slipps. What is the cause?

A

Material build up between the teeth

219
Q

When welding mild steel plate with a 7018 rod, there is difficulty maintaining the arc. What is the cause?

A

Wrong polarity