Services Overview Flashcards
(25 cards)
The 3 services that are the primary selling focus?
- Sorting and containment
- Contract Inspection (metrology)
- Quality liaison (technical representative)
Secondary service offerings that are opportunity driven?
- Handwork/Rework/Repair
- Contract assembly support
- Gage and fixture fabrication
- Quality engineer support
What types of things could be the focus of sorting and containment efforts?
Raw materials, production parts, semi-finished goods, and finished goods
What are some characteristics of our sorting and containment services?
- Could be done at the manufacturing company, the end customer facility, or an off-site facility (like one of ours).
- Can be performed “on-line” or “off-line”.
What are 5 “advanced” types of sorting and containment?
- Controlled Shipping (1 or 2)
- Incoming/receiving inspection
- Final inspection
- GP-12 inspection
- Product launch
What is the difference between controlled shipping 1 and controlled shipping 2?
Controlled shipping level 1 is a mandatory inspection, but could be done at their own facility with their own people. Controlled shipping 2 requires the controlled shipping level 1 inspection AND another 3rd party inspection of the material. The controlled shipping 2 is also a longer-term service because they have to go 30 days without supplying non-conforming material/product.
What is an incoming/receiving inspection?
Inspection performed on materials or parts before it goes onto the production line.
What is a final inspection?
Inspection performed immediately before product shipment.
What is GP-12 inspection?
Inspection that is performed as a part of the production process.
What is product launch inspection?
Inspection performed as a part of a new product launch.
-it is a proactive inspection.
-usually long-term and a part of the production process.
What are 6 ways we bring value with sorting and containment?
- Standardized process (ISO Cert.)
- Skilled and supervised work teams (SIS team leader on every job)
- Product validation (systematic audits in place)
- Responsive (able to support all 3 shifts 24/7 365)
- Informative (daily reports for an audit trail and can be customized per customer request)
- Reliable (our standards ensure 100% containment)
What documentation do we use to support our sorting and containment services?
- formal, written work instructions (for more sophisticated inspection)
- Log sheet *always used (contains conforming criteria and also tracks the inspection results)
- Time sheets (require a sign off by a customer employee)
What is contract inspection?
Independent lab check of part accuracy with aspects found on a drawing/blueprint,
What are 7 types of contract inspection?
- Dimensional layout
- First article inspection
- PPAP inspection
- Capability studies
- Gage R&R studies\
- Gage and fixture calibration
- Second/third party certification
What is dimension layout?
Inspecting the dimensions of a part against a blueprint. Could be 100%, some dimensions, or just critical dimensions.
What is first article inspection?
100% inspection of a new product, prior to being manufactured on a large scale.
What does PPAP stand for?
Product Part Approval Process.
What is PPAP inspection?
For new or revised parts/products, this is a valuable tool for establishing confidence in component suppliers and their production processes. *Always required for new or revised parts/products
What are capability studies?
Looking at multiple parts (*10-30) to ensure that the production processes in place can meet the customers requirements.
What are Gage R&R studies?
typically looking at a few pieces (10) tested by 3 inspectors to ensure the accuracy of the gage.
What is Gage and Fixture calibration?
Ensuring that the gage or fixture is calibrated and giving accurate results (could be done monthly, quarterly, yearly, etc.)
Why would someone look at second/third party certification?
maybe there is a dispute between a supplier and a customer.
What are points of value for our Lab?
- A2LA certified (standardized processes)
- Quick turnaround (typically 3-5 business days).
- Qualified personnel (people you can trust)
- Easy to read reporting (can also customize to fit the needs of the customer)
- Competitive pricing (competitive with in-house burden rates)
What is a good pitch for contract assembly services?
save time, money, space, and resources through our facilities that offer flexibility to accommodate a wide variety of projects.