Short Q's Flashcards
(100 cards)
What is catabolite repression? Briefly describe one method of overcoming this to ensure optimal enzyme production.
repression at the level of transcription of an enzyme (usually involved in degradation) due to the presence of an easily utilizable carbon source in the medium (usually glucose). Avoid by (i) mutation in glucose catabolic pathway which causes slower utilization; (ii) avoid repressing C source in medium; (iii) slow feeding of repressive substrate.
What is the relationship between product concentration at the end of upstream processing (at the start of downstream processing) and the final selling price of a biomolecule?
the more dilute a molecule, then the higher its value.
Name the four steps involved in the downstream processing of a
biopharmaceutical.
Solids liquid separation; dewatering; purification; formulation
Identify and briefly explain the four major steps in the downstream processing of
a biopharmaceutical.
: Solid-liquid separation (removal of cells), dewatering (concentration by precipitation or ultrafiltration), purification (chromatography) and formulation (addition of stabilizers, etc.).
‘A consideration of downstream processing must begin at the upstream processing stage’. Identify one upstream processing factor that might either complicate or simplify the purification of a target protein, and briefly explain its relevance.
Inclusion of growth medium components that complicate subsequent purification (contaminant IgG in serum and monoclonal antibody purification; certain antifoams may affect ultrafiltration or IEX; choice of medium ingredients may complicate purification scheme). Other factors include selection of organism that actively secretes protein, selection of expression host with low level of endogenous extracellular proteases
- Identify and briefly explain the four major steps in the downstream processing of a biopharmaceutical.
Solid-liquid separation (removal of cells), dewatering (concentration by precipitation or ultrafiltration), purification (chromatography) and formulation (addition of stabilizers, etc.)
- Briefly describe the function, operation and key features of an industrial disk stack centrifuge.
Function is to separate cells from a culture broth. Continuous flow centrifuge with 30 – 200 discs at an angle of 35 - 50º and kept 0.4 – 2 mm apart. Culture is fed in at bottom, with solid deposition on lower disc surface and cell-free liquid discharged at the top of the bowl.
- Briefly explain the operation of a rotary drum filter. What cell type is this method especially suited for?
The rotary drum (0.5 – 3.0 m in diameter) is partially submerged in the culture fluid and as it revolves in the trough it ‘sucks up’ liquid (0.1-2 rpm), leaving the cells as a cake on the surface of a porous fabric. It is continous and suited to yeast and filamentous fungi
- Briefly explain the operation of a filter press. What cell type is this method especially suited for?
comprises a variable number of cloth filters through which a broth may be forced under pressure. System comprises multiple plate ‘packs’ housed on a skeleton; packs are simultaneously filled with broth. Batch system and must be dismantled to collect accumulated solids. It is suited to yeast and filamentous fungi
- Describe the process of tangential flow microfiltration as used in the large scale separation of cells from culture broths. List one advantage of this method
Cross-flow microfiltration (particle size 0.2 μm – 10 μm) uses pressures of 0.5 – 2 bar and features a fluid stream which is pumped at an angle to the filter medium. Advantages (any one): efficient separation (>99.9% cell retention); it is a closed system
(good containment); does not require the addition of a filter aid; simple process; low power consumption relative to centrifugation; independent of media or cell density.
Within the context of the commercial production of a microbial protein product, discriminate between upstream and downstream processing. Name one upstream factor that should be considered with a view to simplifying downstream processing.
USP: all steps involved in growing the microbe. DSP: all steps subsequent to halting the fermentation, and centrally involving the purification of the protein
Influencing factors - any one of the following: select organism that does not produce proteases/glycosidases that will cleave product/carbohydrate chains; select organisms that have extracellular secretion mode; selection of growth media that will not
contain proteinaceous components that may complicate biomolecule purification (problem with mammalian cells and FCS); low viscosity growth medium (centrifugation); avoid inclusion body formation; avoid organisms with slime layer formation.
- Providing one example, define broth conditioning as used in downstream processing.
any pre-treatment of a culture broth to improve the efficacy of the solids-liquid separation (filtration or centrifugation).
- Provide one purpose and one example of broth conditioning.
ease solid-liquid separation by changing particle size, alter degree of interaction between particles or alter liquor viscosity. Filter aid or flocculation.
- Providing one example, describe the use and purpose of a filter aid in the separation of cells from a culture broth.
this is an example of broth conditioning in which a slurry of inert incompressible particles (2-20 um) is coated onto a filter and also mixed with the broth so that the resulting filter cake will have a solid structure which will delay premature ‘blinding’ of the filter. Example: Kieselguhr, Perlite, Celite
- Explain the operation of a filter aid.
Filter aid (fossilized diatoms or volcanic rock) is mixed with broth to be filtered and a layer also placed on top of filter membrane. As filtration proceeds, the filter aid gives structure to the compressible cell cake and so allows higher filtration pressures for longer
- Briefly describe the principle of one method used for breaking open cells at the industrial scale. Why are Gram positive organisms among the cell types which are most resistant to disruption?
any one of the following: homogenization, wet milling, detergent solubilization, osmotic shock, enzyme treatment. Gram positive cells comprise about 80% peptidoglycan in their cell walls (tough ‘basket’).
- Briefly, outline the principle of flocculation as a way of performing a solids-liquid separation. Name one salt commonly used for this purpose.
: addition of a polycation to a cell suspension will neutralize surface charge (cells normally negatively charged and so repel each other), disrupt the layer of surface water on the protein (which acts as a thermodynamic barrier to aggregation) and form
bridges between molecules. Salts used are ammonium sulphate, sodium sulphate or aluminium potassium sulphate
- What is membrane polarization in ultrafiltration and how may it be reduced?
the unwanted accumulation of a protein gel layer on the surface of the membrane which begins to act as a secondary membrane. It may be reduced by cross-flow filtration mode or the use of a stirrer (small scale).
- Explain the principle of spray drying.
involves generating an aerosol of tiny droplets which is shot into a stream of hot gas (150 - 250ºC). Atomisation is achieved by either a high pressure nozzle (700 – 1,000 kPa) or a centrifugal atomizer which pumps the sample through a spinning disk. The droplet water evaporates and this leaves behind solid product particles which are collected. The residence time of the droplet in the drying chamber is quick, and moisture content decreases from 60% to 5-10%.
- Briefly, explain the process of spray drying.
involves generating an aerosol of tiny droplets (solution, suspension, emulsion or paste) which is shot into a stream of hot gas (150 - 250ºC). Atomisation is achieved by either a high pressure nozzle (700 – 1,000 kPa) or a centrifugal atomizer which pumps the sample through a spinning disk.
- Explain the difference between dead-end and cross-flow microfiltration.
Both used for solids liquid separation (μm sized particles – bacteria, yeasts). Dead-end (conventional filtration) versus cross-flow (liquid feed-flow parallel to membrane).
- Explain the key difference between dead-end and tangential flow filtration
processes.
feedstock flow is perpendicular to filter and cake will eventually blind the filter. Tangential flow features feedstock running parallel with filter (under pressure). Resultant scouring action delays filter blinding.
- What is a ‘host cell protein’ (HCP) and how would one test for their presence?
Protein contaminants in a pharmaceutical preparation arising from the producing organism. Tested via polyclonal sandwich immunoassay (polyclonal anti-HCP antibodies which will recognize the broadest possible population of HCPs for a given cell type)
- What are the ideal attributes of a chromatography resin for use in industrial scale processes?
(any 2) resin should be inert; it should withstand compression at high flow rates; it should be chemically stable vis-à-vis cleaning regimes; resin should be bead-shaped and porous to give good flow properties and a high surface area.