Small Engines Flashcards

1
Q

What are some advantages of an external bowl vented carburetor?

A

-Good Hot Running Over Rough Terrain
-Good Hot Restarting
-Signals Operator that Air Cleaner Needs to be Serviced
-Mis-directed Fuel Does Not Affect Engine
-Consistent Venting for Bowl

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2
Q

What are some disadvantages of an external bowl vented carburetor?

A

-More Frequent Air Cleaner Service
-Subject to Possible Dirt Ingestion Through Vent
-More Sensitive to Air Cleaner Restriction
-Does Not Aid in Draining the Tank
-Subject to Excessive Air Movement Into or
Out of Vent

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3
Q

What are some advantages of an internal bowl vented carburetor?

A

-Self-compensating for Air Cleaner Restriction
-Could Aid the Draining the Tank
-Vent is in Dirt-Free environment
-Not Affected By colling Air
-Not Subject to Excessive External Air Movement

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4
Q

What are some disadvantages of an internal bowl vented carburetor?

A

-Does not Signal the Operator of a Dirty Air Cleaner
-Could lead to Dust Ingestion Through Throttle or Choke Shaft
-Hot Running Over Rough Terrain Could Cause Rich Condition
-Hot Re-start Could be over-rich

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5
Q

What is a primer and what does it do?

A

The primer takes the place of the choke. Using a primer simplifies the control mechanism. Pressing the bulb primes the carburetor

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6
Q

What is updraft vs side draft vs down draft in a carb?

A

Up draft refers to the direction of the fuel/air mixture as it travels
through the carburetor. In an up draft carburetor, the fuel/air will
travel vertically through the carburetor
In a side draft carburetor, the fuel/air will travel horizontally
through the carburetor.
In a down draft carburetor, the fuel/air will travel vertically
from the top down through the carburetor

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7
Q

What is a congruent carb?

A

This means the component has two separate carburetors
sharing one body. Each side functions independently with the exception of a
few components like the bowl vent, throttle shaft and the choke shaft

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8
Q

What is atomization?

A

converting gas into very fine particles or droplets to mix with the air

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9
Q

What are the stages of a 4 stroke engine?

A

(intake, compression, power, and exhaust) The piston make two complete passes in the cylinder to complete one operating cycle

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10
Q

What are the stages of a 2 stroke engine?

A

it only takes one piston stroke to complete the combustion cycle. There’s a compression stroke, then an explosion of compressed fuel. On the return, the exhaust is pushed out of the cylinder by the fresh fuel moving in.

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11
Q

What is valve overlap?

A

When both valves are open at the same time

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12
Q

What is volumetric efficiency

A

the percentage of the cylinder’s capacity
which is filled with air during the intake stroke. A normally aspirated
engine (one without a turbocharger or supercharger) might achieve
80% or 90% VE. The higher the VE, the more torque that is generated

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13
Q

What is air-to-fuel ratio

A

a comparison of the amount of air to fuel by
weight in the intake charge. For gas engines, this is around 15 parts air to 1 part fuel (15:1)

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14
Q

What is compression ratio

A

a comparison of the volume in the cylinder at BDC with the volume at TDC

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15
Q

What is crank throw

A

he distance the crank pin journal is offset from the crankshaft’s center. The throw
is half the stroke. The stroke is the distance the piston moves from TDC to BDC. The longer the crank throw, the greater the
torque output because the lever arm length is longer.

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16
Q

What is thermal efficiency

A

the percentage of the fuel’s heat energy which is
used to drive the piston down during the power stroke. This tends to be
about 25%-30% for a gasoline engine and 30%-50% for a diesel engine. The
rest of the fuel’s heat energy is lost to the cooling system and to the exhaust
system

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17
Q

What is British Thermal Unit

A

the amount of energy required to raise the
temperature of 1lb. of water 1° Fahrenheit or 454 grams, 0.5°C

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18
Q

What is quench zone

A

during the power stroke, as the flame front approaches the cylinder wall and the
combustion chamber in the cylinder head, it can be quenched (extinguished) by the relatively cooler
metal parts. The quench zone layer might be a few thousandths of inch thick. Quenching results in
poorer fuel economy and higher exhaust emissions because the flame front is extinguished before all
the fuel is burned.

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19
Q

What is lean seizure

A

Exhibits heavy scoring and seizure along the entire width of the exhaust port with only light scoring on the opposite piston faces. In lean mixture conditions, the exhaust gas temperatures escalate quickly into the meltdown stage

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20
Q

What would cause scoring in the exhaust port area?

A

-Incorrect carb setting
-max speed exceeded
-incorrect oil mixture
-bad fuel

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21
Q

What parts should be replaced during an engine service?

A

-All gaskets and seals
-Piston rings
-Spark plug
-Engine oil

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22
Q

What causes a cylinder to wear in taper?

A

Because head and pressure is highest at the top and lubrication at the top is poor

23
Q

What causes a cylinder to wear out of round?

A

crankshaft rotation and connecting rod angle during compression and power strokes cause pistons to press harder on one side of the cylinder

24
Q

What is PTO and what end is it?

A

Power Take Off
Always the crankshaft end

25
What is the function of the compression ring?
Combustion gas pressure forces piston ring against cylinder wall to form seal
26
What is the function of the oil control ring?
Allows excess oil to pass from cylinder bore and return to oil reservoir
27
Explain cross flow scavenging
- Older design -Has deflector piston -piston dome directs incoming fuel/air up and over -Smooth idle and good low RPM performance -not breathing efficient -high RPM exhaust gasses get left behind -Inexpensive -Gets too hot and can cause pre ignition
28
Explain loop scavenging
-series of 2 or more ports direct the air/fuel into cylinder -better fuel economy -scavenges more completely -Superior engine power
29
What is preignition and what causes it
when something inside the combustion chamber ignites the air/fuel mixture before the spark plug Red-hot metal from the piston, cylinder, or cylinder head can cause this
30
What is the function of a bearing?
-Reduce friction -support a load a. radial loads b. axial loads
31
What are the 3 types of plain bearings?
1.Journal bearing: for parts that spin: crankshaft, piston pin, camshaft 2. Guide bearing: for parts that reciprocate: valve guide 3. Thrust bearing: controls side-to-side end thrust (axial load)
32
What are some advantages of plain bearings?
*physically compact * low cost * easily replaced * can tolerate greater levels of debris in the lubrication
33
What are the two categories of anti-friction bearings?
1. cylindrical roller bearings *used in radial & axial load applications *needle type & tapered rollers are variations of cylindrical rollers 2. ball bearings * designed for radial loads & axial loads * offer lower friction levels than #1
34
What are the 4 functions of engine oil?
 Cool engine parts by absorbing heat  Clean engine via detergents that are added to the oil  Seal the area between the rings and the cylinder wall to improve combustion  Quiet the engine by separating moving parts
35
What is viscosity?
its resistance to flow or rate of flow. * Low viscosity oil = thinner (think baby oil) * High viscosity oil = thicker (think honey)
36
What are some characteristics of grease?
* grease is oil that has a thickener added to increase its viscosity  lithium is a common thickener * rust and corrosion prevention additives are added * “tackifiers” makes it cling to parts * antifriction additives such as Molybdenum may be added * easier to seal in (and prevent leaks) than oil is * better than oils under heavy loads * it is designed to remain in contact with parts and lubricate as well  without being squeezed out between moving parts  or forced out from gravity or centrifugal force
37
What is the function of a breaker point?
* the points act as a mechanical switch * they open and close the coil’s primary winding circuit * spark at the plug occurs when the points open
38
What is the function of a carb?
mix air & fuel in the correct proportions (14.7:1)  lower ratios means the carburetor is delivering more fuel for a given amount of air – a rich mixture  colder engines or colder climates require more fuel - a richer mixture  ratios above 14.7:1 indicate that there is less fuel for a given amount of air – a leaner mixture * the carburetor must atomize the fuel * fuel delivery from the carb to the engine is determined by two forces:  atmospheric pressure and...  engine vacuum (which is low pressure)
39
What are the 5 common carb types?
1. Float bowl style carburetor 2. Suction Feed Carburetor 3. Diaphragm Carburetor – 2 stroke engine 4. Constant Velocity Carburetors 5. Sliding Valve Carburetors
40
Explain the intake stroke of a diesel engine.
The piston moves downward, the intake valve opens to allow air into the engine cylinder, exhaust valve remains closed. As the piston pushes downward, this creates a partial vacuum inside the cylinder that pulls air molecules in. *only air is drawn into the cylinder – no fuel * the air is not throttled on a diesel * simple – no traditional throttle needed * excellent volumetric efficiency
41
What is compression ratio and what is the formula?
the ratio of the volume above the piston at BDC compared to the volume at TDC. * The formula for CR is... cylinder volume + combustion chamber volume % combustion chamber volume * typical compression ratios for gasoline engines range from:  8.5:1 up to 12:1 * typical cylinder pressures in gasoline engines range from:  120 psi up to 190 psi
42
Explain the compression stage of a diesel engine.
only air is initially introduced into the combustion chamber. The air is then compressed with a compression ratio typically between 16:1 and 24:1. This high compression causes the temperature of the air to rise. *much higher compression pressures than a gasoline engine * compression pressures can range from 400 to 600 psi * higher compression means higher efficiency * air temperature at the end of the compression stroke can reach ≈500°C or higher
43
Explain fuel injection in a diesel engine
towards the end of the compression stroke, diesel fuel is sprayed directly into the combustion chamber under high pressure  fuel pressure ranges from 3000psi to 40,000psi * the high fuel pressure is needed to overcome the pressure of the compressed air, but also to properly atomize the fuel * injection initiates combustion  therefore, injection timing is critical * no separate spark is needed to initiate ignition * air-to-fuel ratios in a diesel can range from:  20:1 for high load to...  70:1 for light loads
44
Explain the power stroke of a diesel engine
the heat of the compressed air ignites the diesel fuel * high pressure develops as the burning gasses expand forcing the piston down & creating torque at the crankshaft * timing of the injected fuel is critical as it is with the timing of the spark in a gas engine * the quantity of fuel injected determines power output & speed of the engine
45
Explain the exhaust stroke in a diesel engine
uses conventional process to push out burnt gases * more heat energy has gone into driving the piston down the cylinder & less is lost to the exhaust stream when compared to a gasoline engine
46
What are the 2 main types of combustion chambers in a diesel engine?
 direct injection  indirect injection
47
Explain a direct injection combustion chamber
fuel is sprayed directly into the combustion chamber * “Mexican hat” design eliminates dead air space below fuel injector  this creates maximum turbulence  excellent fuel efficiency and torque levels  the most common design now in use
48
Explain an direct injection combustion chamber
* Part of the combustion space is in the cylinder head * Fuel is injected into the precombustion chamber * Position & design of the pre-combustion chamber causes air at the end of the compression stroke to enter at very high speeds & creates turbulence * This enhances fuel & air mixing which increases combustion speed thermal efficiency is lower because there is more surface area * part of the air-fuel mixture is burned in the precombustion chamber & some of it is burned in the cylinder * used in all passenger car and light truck diesels until the mid 1990’s
49
What is the purpose of a glow plug?
heat the air in the cylinder prior to a cold start
50
DONT FORGET TO STUDY THE PART DIAGRAMS OF 2 STROKE AND 4 STROKE ENGINES
Seriously, go do it
51
What are the 3 things a gas engine needs to start?
1. Air & Fuel 2. Spark 3. Compression
52
What are the 3 different systems that have been used to prevent fresh AFM from being pushed back up the carburetor during the power stroke in a 2 stroke engine?
1. Piston Port *piston skirt controls port opening/closing * usually used with loop scavenged engines * simple, inexpensive design 2. Reed Valve Engine * a pressure sensitive one-way valve * thin spring steel reeds flex during intake stroke to allow AFM to enter cylinder * during power stroke the positive pressure in crankcase closes and prevents fresh AFM from being pushed out of the crankcase 3. Rotary Disc Valve Engine * uses a rotating disc spun by the crankshaft * during the intake stroke, AFM is admitted into the crankcase only when the opening in the rotary valve is in alignment with the crankcase port
53
What is used for 2 stroke engine lubrication?
* gasoline and oil is premixed and poured into the fuel tank * gas-to-oil mix ratio can range from 25:1 to 50:1 * the ratio is very important!