Solid Dosage Forms 1 Flashcards
Unit Operations in Pharmacy Manufacturing
- Size Reduction
- Granulation
- Drying
- Compression
- Encapsulation
- Mixing and Blending
- Filtration and Clarification
- Sterilization
Process of reducing larger size solid unit masses to
smaller size unit masses by mechanical means
Reasons to reduce particle size:
Size reduction
Principle means of size reduction
- Cutting or shearing
- Compressing
- Impaction
- Attrition
- Combined impaction and attrition
Factors in choosing a mill
- Properties of feedstock
- Specification of product
Process by which poser particles are made to
adhere to form larger particles
Granulation
reasons for granulation
- Prevent segregation of constituents in
powder mix - Improve the flow properties of the
powder mix because particles are larger
and more isodiametric - Improve compression characteristics of
mix
Methods of granulation
wet granulation
dry granulation
hot melt granulation
“Wet massing”
Massing of the powder mix using a solvent (alone
or within a granulating agent)
Wet granulation
Solvents used in wet granulation
- water
- organic solvents
It is nonflammable, nontoxic, undergoes hydrolysis, and has long drying time
water
it is an alternative to dry granulation, used for water-sensitive drugs, and rapid drying
organic solvents
examples of wet granulation equipment
- Shear granulator
- Fluid bed granulator
- Spray dryer
- Spheronizer/pelletizer
Particles are aggregated using high pressure
For drugs which do not compress well after wet
granulation and are sensitive to moisture
Dry granulation
2 processes for dry granulation
slugging
roller compaction
Process of putting together in one mass with more or less thorough diffusion blending
Mixing
Classification of Mixing Equipment
- batch type
- continuous type
Process of removing water (or other liquid) from a
solid or semisolid mass by evaporative process
Drying
factors in choosing a drying equipment
nature of product
cost
examples of drying equipment
- Tray dryer
- Vacuum dryer
- Infrared dryer
- Radiofrequency dryer
- Fluid bed dryer
Solid Dosage Form Excipients
- Diluents
- Binders
- Lubricants
- Glidants and Antiadherents
- Disintegrants
- Superdisintegrants
- Added Functionality Ingredients
- Colorants
Should be chemically inert, nonhygroscopic, and hydrophilic. An inert substance is frequently added to increase the bulk of a tablet for processing and handling.
- Lactose
- Starch
- Sucrose
- Mannitol
- Sorbitol
- Microcrystalline cellulose
- Hydrolyzed starch
Promote cohesiveness within powders, thereby ensuring that the tablet remains intact after compression as well as improving the flow by forming granules impart adequate cohesion without retarding disintegration or dissolution
Binder
Binder examples
- Water
- Alcohol
- Starch Paste
- Acacia Mucilage
- Gelatin Solution
- Tragacanth Mucilage
- Sucrose Solution
- Methylcellulose Solution
- Sodium CMC Solution
- PVP Solution
- Sorbitol
reduce friction between the tablet and the die wall during compression and ejection
Lubricant