Solid: Tableting & Coating Flashcards
Compression of tablet components within a die cavity by pressure exerted by movement of 2 punches
Tableting
Tableting Machine
Single Punch Press (Eccentric Press) - 200 tab/min
Multistation Press (Rotary Press) - >10,000tab/min
Parts of Tableting Machine
Hopper
Feed Shoe/Feed Frame
Die
Punches (Upper, Lower)
Cam Tracks
Part of tableting machine that holds the material
Hopper
Part of tableting machine that transfer materials from hopper to die
Feed Shoe or Feed Frame
Part of tableting machine that defines the size and shape
Die
Part of tableting machine that compress the materials within the die
Punches
Upper Punch: Compression
Lower Punch: Ejection
Part of tableting machine that guides the movement of punches
Cam Tracks
Flowability problems
Arching/Bridging – arch-shaped obstruction forms above hopper outlet
Rat-Holing – discharge takes place only above hopper outlets
Forms a stable, compact mass when pressure is applied
Compressibility
Reserved for a small group of crystalline chemicals having the physical characteristics required for the formation of good tablet
Direct Compression
Examples of Direct Compression
Potassium salts
Ammonium Salts
Methenamine
Sodium Salts
Diluents used in Direct Compression
MCC
Spray Dried Lactose (Anhydrous)
Application of coating material to a moving bed of solids with concurrent use of heated air to facilitate evaporation of the solvent
Coating
Types of Coating Processes
- Sugar Coating
- Film Coating
Equipment used in coating
A. Standard Coating Pan – consists of a rotating circular metal pan with ducts
Methods:
o Pan Pouring – for viscous solutions; problem: surface erosion
o Pan Spraying – increases efficiency
B. Perforated Coating Pan – exhaustion is through the perforations
C. Fluidized Bed Coater
Steps in Sugar Coating
Sealing
Subcoating
Smoothing
Color coating
Polishing
Water proofing; strengthens tablet core by preventing water penetration
Sealing
Agents used in Sealing of Sugar Coat
Shellac
Cellulose acetate phthalate (CAP)
Polyvinyl acetate phthalate (PVAP)
Round off tablet, Addition of 3 to 5 subcoats of sugar-based syrups, increase in 50 - 100% weight
Subcoating
Application of simple syrup solution (60-70%), used to obtain smooth surface
Smoothing
Application of multiple syrup solutions containing appropriate colorant, most critical
Color coating
Three phases of Color Coating
Grossing – develops color
Heavy Syruping – builds up color
Regular Syruping – final color
Addition of waxes, produces gloss/shine
Polishing