Steel Flashcards

(47 cards)

1
Q

What is the carbon content range in steel?

A

0.25-1.5% (or 0.15-1.5%)

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2
Q

Who invented steel?

A

Henry Bessemer

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3
Q

What is steel an intermediate between?

A

Wrought Iron (WI) and Cast Iron (CI)

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4
Q

What kind of stress can steel take?

A

Both tension and compression

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5
Q

Name a manufacturing process for steel.

A

Bessemer Process

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6
Q

What are the two types of Bessemer processes based on lining material?

A

Acidic Bessemer and Basic Bessemer

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7
Q

What is the refractory material used in Acidic Bessemer?

A

Acidic

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8
Q

What kind of refractory material is used in Basic Bessemer?

A

Basic

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9
Q

What is the end product from the Bessemer process?

A

Ingot

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10
Q

Describe the Cementation Process.

A

By adding carbon to Wrought Iron (WI), blister steel is produced.

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11
Q

Describe the Crucible Process.

A

A small quantity of high-quality steel can be obtained from a fire clay crucible, known as cast steel.

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12
Q

Describe the Duplex Process.

A

A combination of Acid Bessemer and Basic Open Hearth process.

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13
Q

Name a manufacturing process that needs electricity for heating.

A

Electric Process

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14
Q

What is the Linz-Donowitz (LD) process?

A

A process where pure oxygen is used instead of air.

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15
Q

What is unique about the Linz-Donowitz (LD) process regarding impurities?

A

It is the only process from which sulfur can be removed effectively.

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16
Q

What is another name for the Open Hearth Process?

A

Siemens-Martin Process

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17
Q

What are the two types of Open Hearth Processes?

A

Acidic and Basic

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18
Q

What can be recycled by using regeneration chambers in the Open Hearth Process?

A

Phosphorous, to make fertilizers

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19
Q

What is the carbon content of Dead Steel/Very Low Carbon Steel?

20
Q

What is the carbon content of Low Carbon Steel/Mild Steel/Structural Steel?

21
Q

What is the carbon content of Medium Carbon Steel?

22
Q

What is the carbon content of High Carbon Steel?

A

0.6-1.5% (or 0.6-1.1%)

23
Q

What causes Cavities/Blow Holes in steel?

A

Entrapment of air or gas

24
Q

What causes Cold Short defects in steel?

25
What causes Red Short defects in steel?
Sulfur
26
What is Segregation in steel?
Some impurities solidify at an earlier stage and separate from the main mass.
27
Name a mechanical treatment for steel.
Drawing
28
What is drawing?
Reducing cross-sectional area to increase length
29
Name two types of Forging.
Free Forging and Die Forging
30
What is Free Forging?
Can be converted to any shape
31
What is Die Forging?
To obtain a desired shape
32
Name another mechanical treatment for steel.
Pressing/Punching
33
What is Rolling?
Passing steel through rollers to make steel sheets.
34
Name a heat treatment for steel.
Annealing
35
Describe Annealing.
Process of slow cooling of steel articles, makes steel soft by reducing internal stress, makes steel ductile.
36
Describe Hardening.
Reverse of annealing, makes the steel hard, involves fast cooling or heating of steel articles at a controlled rate.
37
What is Quenching?
Fast cooling
38
What is Soaking?
Holding the steel article for some time at a particular temperature.
39
Describe Case Hardening.
Outer surface is made hard while the inner surface is kept soft.
40
What is Cementing/Carburizing?
Outer surface is saturated with carbon.
41
What is Nitriding?
Outer surface is saturated with nitrogen.
42
What is Cyaniding?
Outer surface is saturated with carbon and nitrogen.
43
Describe Normalizing.
Damaged steel is normalized to its initial condition.
44
Describe Tempering.
Process of inducing a small amount of ductility in hardened steel, reduces brittleness, and increases toughness.
45
Give an example of a market form of steel used for roof covering.
Corrugated sheets
46
What does ISJB stand for?
Indian Standard Junior Beam
47
Give examples of other market forms of steel.
ISJC (Indian Standard Junior Channel), ISLB (Light Beam), ISMB (Medium Beam), ISHB (Heavy Beam), ISWB (Wide Flange Beam), TMT (Thermo Mechanically Treated Bars), CTD (Cold Twisted Deformed Bars), HYSD (High Yield Strength Deformed Bars)